Bunn FMD-4, FMD-5 manual Hopper Motor Control Circuitry

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SERVICE (cont.)

CONTROL BOARD (CONT.)

11.With a voltmeter check the voltage across the terminals of the inlet solenoid valve. Connect the dispenser to the power source. After a 10 second delay, the indication must be :

a)120 volts ac for two wire 120 volt models.

b)120 volts ac for three wire 120/208 or 120/240 volt models.

c)240 volts ac for two wire 240 volt models.

d)230 volts ac for two wire 230 volt models.

12.Move the probe’s flat end to the dispenser housing. The indication must be 0.

13.Move the probe’s flat end away from the housing. After a 5 second delay, the indication must, again, be:

a)120 volts ac for two wire 120 volt models.

b)120 volts ac for three wire 120/208 or 120/240 volt models.

c)240 volts ac for two wire 240 volt models.

d)230 volts ac for two wire 230 volt models.

14.Disconnect the dispenser from the power source.

If the voltage is present as described, re-install the probe. The liquid level control circuitry is operating properly.

If the voltage is not present as described, check the pink probe wire and green tank wire for continuity and check the overflow protection switch.

Hopper Motor Control Circuitry:

1.Disconnect the dispenser from the power source.

2.With the voltmeter, back probe check the voltage across pins 1 & 2 of the eight pin J1 connector on the wiring harness. Connect the dispenser to the power source. The indication must be 24 volts ac from the transformer.

3.Disconnect the dispenser from the power source.

If voltage is present as described, proceed to step 4. If voltage is not present as described, refer to the wiring diagram and check the dispenser wiring harness.

4.Check that the “Rinse/Run” switch is in the “Run” position.

5.With a voltmeter check the voltage across the red

(+) terminal and the black (-) terminal of the auger motor. Connect the dispenser to the power source. Press the appropriate dispense switch. After a delay of about .6 seconds, the indication must be between +4.0 and +24.5 volts dc.

If the voltage is present as described, the hopper motor control circuitry is operating properly.

If the voltage is not present as described, replace the control circuit board.

Whipper Motor and Dispense Solenoid Circuitry:

1.Disconnect the dispenser from the power source.

2.With a voltmeter, back probe check the voltage across pins 1 & 2 of the eight pin J1 connector on the wiring harness. Connect the dispenser to the power source. The indication must be 24 volts ac.

3.Disconnect the dispenser from the power source.

If voltage is present as described, proceed to step 4. If voltage is not present as described, refer to the wiring diagram and check the dispenser wiring harness.

4.Check that the RINSE/RUN switch is in the “Rinse” position.

5.With a voltmeter, back probe check the voltage across pins 2 & 4 of the six pin J2 connector on the wiring harness. Connect the dispenser to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models

b)120 volts ac for three wire 120/208 or 120/240 volt models

c)240 volts ac for two wire 240 volt models.

d)230 volts ac for two wire 230 volt models.

6.Disconnect the dispenser from the power source.

7.With a voltmeter check the voltage across the terminals of the appropriate dispense solenoid. Connect the dispenser to the power source. Press the appropriate dispense switch. The indication must be :

a)120 volts ac for two wire 120 volt models

b)120 volts ac for three wire 120/208 or 120/240 volt models

c)240 volts ac for two wire 240 volt models.

d)230 volts ac for two wire 230 volt models.

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Contents Phone 217 529-6601 FAX 217 FMD SeriesExcluding regular maintenance items BUNN-O-MATIC Commercial Product WarrantyIntroduction Cleaning Required Regular Maintenance Problem Probable Cause Product will not dispense ProblemLevel Control Board and Probe FMD-1 RemedyProblem Probable Cause Remedy Troubleshooting Install a regulator if necessary to Product overflows container Dispense SwitchExcess dust Fan Refer to Service Procedures. See42672 20,23 Component AccessAccess Panels SERVICEcontService Auger Drive Components all Models Test Procedures Auger MotorLocation Auger Drive Components ServiceSpacer Auger Motor Hopper Base Dust Seal Washer Retainer Clip Panel RED to Control BoardRinse and dry each item thoroughly Remove auger drive shaft bushing from hopperBushing Panel Auger Drive Shaft Locknut Auger Motor BracketAuxillary Control Board FMD DBC-3 only Disconnect the dispenser from the power source Service Auxillary Control BoardBallast all Models ServiceControl Board Test Procedure Power SupplyHopper Motor Control Circuitry Check that the RINSE/RUN switch is in the Rinse positionConnectors on the control board Using four #6-32 keps nutsControl Board Control board to the component bracketControl Board Check that the rinse/run switch is in the run posi- tion Control Board Connectors Remove temperature probe from the tank LocationRemove bulb from the tank Control Thermostat BLK to MainWHI to Main Open the dispenser door and remove the bottom door cover If voltage is present as described, proceed to #6If voltage is present as described, proceed to #7 Digital Touch Control Switch FMD DBC-2,DBC-3 FMD DBC-3FMD DBC-2FD Connectors Digital Touch Control SwitchEMI Filter EMI Filter 230 Volt FMD DBC-3Test Procedures Disconnect the black and white wires from the fan terminalsVacuum FAN all Models Frother and Whipper Motor Frother and Whipper Motor all Models except -2FDWill seat inside the whipper chamber Frother and Whipper MotorHopper Drive Board Hopper Drive Board FMD-1 onlyHopper Drive Board Terminals Disconnect the wires from the switch terminals HOT/COLD Switch Optional for FMD DBC-3Terminals Door Assy Upper Panel Lamp Holders Lower Panel Lamp Holder all ModelsLamp Starter and Socket Level Control Board and Level Probe FMD-1 only Reconnect the violet wire to terminalLevel Board Terminals Limit Thermostat Limit Thermostat all ModelsOverflow Protection Switch RINSE/RUN Switch Rinse /RUN Switch all ModelsCold Water Solenoid Terminals Solenoid Valve Cold Water Optional for FMD-2,-3,-4,-5Dispense Solenoid Valves P1637.40 Location Solenoid Valves Dispense all ModelsSolenoid Valve HOT Water Dispense Solenoid Valve FMD-2FD,DBC-2FD,-3,DBC-3Inlet Solenoid Valve Solenoid Valve Inlet all ModelsTank Heater all Models WHI or RED to Main BLK to Limit Wiring HarnessBRN/BLK from WHI from Main Harness Tank Heater Relay FMD-4,-5,120V Dispensers onlyTank Heater Switch Tank Heater Switch all ModelsDisconnected from the main wiring harness Transformer all ModelsRemove and discard the transformer Q2 & MOV3 Controls Center Whipper Motor Q1 & MOV1 Controls Left Whipper MotorQ5 & MOV4 Controls Right Whipper Motor Q7 & MOV2 Controls Refill ValveBLK Schematic Wiring Diagram FMD-1WHI-16 Schematic Wiring Diagram FMD-1ASchematic Wiring Diagram FMD-2 Schematic Wiring Diagram FMD-2A Schematic Wiring Diagram FMD DBC-2 Freeze Dried W/HOT Water Schematic Wiring Diagram FMD-2FD 42672 42672 42672 42672 Schematic Wiring Diagram FMD DBC-3 With HOT Water Dispense Schematic Wiring Diagram Fmda DBC-3 With HOT Water Dispense 42672 42672 42672 42672 Schematic Wiring Diagram FMD-5A
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FMD-4, FMD-5 specifications

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