Graco 310554V important safety instructions Troubleshooting Problem Cause Solution

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Troubleshooting

Troubleshooting

Some solutions require disassembling the dispense valve or orbital dispenser. Always relieve system pressure before performing these procedures.

Table 3 provides troubleshooting information. For other troubleshooting situations, call your Graco distributor.

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pres- sure Relief Procedure (see manual 309043).

To reduce the risk of serious injury whenever you are instructed to remove, change, check, clean, or han- dle the nozzle in any manner, always disconnect the motor control cable from the control assembly (see FIG. 8 on page 17), or place the control assembly in the MANUAL mode of operation using the CON- TROL SELECT switch. (See FIG. 12 on page 22.)

Table 3. Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

No material being dispensed

Clogged nozzle

Change nozzle.

 

 

 

 

No material or pressure

Check fluid delivery system.

 

 

 

 

Broken or clogged dispense tube

Rebuild the orbital dispenser.

 

 

 

 

Fault in dispense valve

Refer to Dispense Valve manuals

 

 

308876 or 309376.

 

 

 

Material dispensing but not swirling

Motor not operating

Check wiring connections and cable.

(Motor fault light is on)

 

 

 

Tube bearing defective; replace tube

 

 

 

 

bearing.

 

 

 

 

 

Motor defective; replace motor.

 

 

 

 

 

Check for fluid leak.

 

 

 

 

Control assembly failure

Check analog voltage control setting

 

 

and enable signal.

 

 

 

 

 

Check RPM setting.

 

 

 

 

 

Check power and fuses.

 

 

 

 

 

Check wiring.

 

 

 

 

Orbiter bearing failure

Replace bearing.

 

 

 

Material dispensing but not swirling

Material accumulating on nozzle

Clean nozzle.

(Motor fault light is off)

 

 

 

 

 

Motor is rotating but poor swirl pat-

Flow rate has changed

Check flow rate.

tern or change in bead size

 

 

Motor speed has changed

Check analog speed signal.

 

 

 

 

 

Material viscosity has changed

Check material parameters.

 

 

 

 

Partially clogged nozzle

Clean nozzle.

 

 

 

310554V

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Contents Orbital Dispenser PrecisionSwirlTool Mounted Dispensers List of ModelsCable Assemblies Tool MountContents Equipment Misuse Hazard Fire and Explosion Hazard Skin Injection HazardToxic Fluid or Fumes Hazard 310554V Unpacking the Product Unpacking and RepackingRepair and Repacking the Product PrecisionSwirl Capabilities PrecisionSwirl OverviewNo. Description PrecisionSwirl in Basic Robotic SystemPreparing to Install the Control Assembly Installing the Control AssemblyMounting the Control Assembly Electrocution HazardMounting the Control Assembly Grounding the Control Assembly InstallationFIRE, EXPLOSION, and Electric Shock Hazard Electric Shock Hazard Connecting the Control Assembly to a Power SourceDescription Requirements PE/GND Connecting Air Lines to Dispense Valve Installing the Dispense ValveConnecting Material Hose to Dispense Valve Mounting the Dispense ValveConnecting the Motor Control Cable Installing Cable AssembliesMotor Control Cable 15 ft Signal Description Connecting the Automatic Control CableVerifying Ground Continuity Verifying Ground ContinuityInspecting the Orbital Dispenser Grounding the SystemControl Assembly Indicators Button/Switch Light is Meaning Control Assembly Controls Button/Switch What it doesPrecisionSwirl Module Operation Setting Operation Modes Using Automatic Mode Analyzing Causes for a Motor Fault AlarmAdjusting Orbital Dispenser Motor Speed Troubleshooting Problem Cause Solution TroubleshootingControl Assembly Service Main Power Switch Replacement Main Power Switch RemovalPotentiometer Removal Potentiometer Replacement  Panel Assembly ServiceSwirl Control Board Removal Swirl Control Board ReplacementRFI Filter Removal RFI Filter Replacement      Relay Removal Relay ReplacementFuse Removal Fuse ReplacementPart No. Description Qty Control Assembly Parts8037B 13, 15 13, 53 42, 43 No. Part No. Description Qty Part No , PrecisionSwirl Panel AssemblyControl Assembly Parts 310554V Connection Diagram Accessory PartsMotor Control Cable Assemblies SocketMotor Control Cables Part Number Length Description Torsional Motor Control Cable AssembliesDispenser Valve Adapter Fittings Robot Interface Cable AssemblyMotor Controller Wiring, Lines Wiring Diagrams Control Assembly Technical DataGraco Information Graco Standard Warranty