Jackson XL2-CML, AXL2-CMR INSTALLATION/OPERATION Instructions, Installation Instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam- aged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss- ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme- diately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any dam- age to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections.

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the Conserver XL/XL2 series is a gravity discharge drain. All piping from the 2” MNPT connection on the waste accumulator must be pitched (1/4” per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 2” NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 20±5 PSI “flow” pressure at the recommended temperature indi- cated on the data plate.

In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pres- sure regulator be installed.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied with the Conserver XL/XL2 series models) be installed in the incom- ing water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing dam- age to the equipment.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual Manufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Model Serial No Installation Date Service Rep. Name Phone No Nomenclature for the Models Covered in this ManualTable of Contents Electrical Diagrams Service Repair CentersSection Specification Information Tank Capacity Minimum Specification InformationOperating Cycle Seconds Wash Time Wash Pump CapacityTemperatures Operating Cycle SecondsDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR Dimensions Conserver XL Starting with S/N 04D10286 Dimensions Conserver XL2 Dimensions Conserver XL2-CML Adjustable Bullet FeetDimensions Conserver XL2-CMR 1232mmXLS Bowl Option Table Dimensions Straight Through InstallationSection INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsElectrical Instructions Priming Chemical Feeder Pumps First-aid instructionsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Common Problems Domestic Units TroubleshootingProblem Machine cycles continuously Problem Wash motor runs continuously Problem Machine will not fill, other functions workProblem Machine will not hold water Problem Machine keeps tripping the service breaker Problem Machine runs with door openProblem Low pumped water pressure Problem Machine will not drainProblem Detergent not feeding rinse aid feeds okay Problem Prime switch does not activate sanitizer pumpProblem Rinse aid not feeding, detergent feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Control BOX Assemblies Universal Timer Parts SectionQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Mechanical 8 CAM Timer Timer Motor Microswitch Qty 05930-01-65-81Chemical Feeder Pump Assembly 04320-002-82-28Hood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment 101 Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Incoming Plumbing Assemblies Plumbing AssemblyConserver AXL Incoming Complete 110 Volt Solenoid Valve Assembly Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsComplete Vacuum Breaker Assembly Coil & Housing onlyConserver XL Wash Motor Assembly Motor & Pump Assembly Other parts not shownWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286 05930-111-51-68Lower Frame, Conserver XL False Panel Installation False panel positioned in unitSection Electrical Schematics Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single PhaseConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama to FloridaService CO Florida to MarylandJackson Service Compa Maryland to NEW YorkCertified Service Center Rons Service NEW York to PennsylvaniaRhode Island Whaley Foodservice GCS Service INC Repairs Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL

XL2-CML, XL2-CMR, AXL2-CMR, AXL2-CML, AXL2 specifications

The Jackson XL2, AXL, AXL2, AXL2-CML, and AXL2-CMR represent a remarkable lineage of advanced electric guitars designed for superior playability, tonal versatility, and innovative technology. These instruments cater to musicians of all levels, from aspiring guitarists to seasoned professionals, offering a blend of classic styling and modern features.

The Jackson XL2 model is characterized by its sleek body design and a set-neck construction that enhances sustain and allows for effortless access to higher frets. The guitar comes equipped with high-output pickups that deliver powerful tones, making it ideal for rock and metal genres. Its distinctive headstock design not only adds to its aesthetic appeal but also aids in tuning stability.

Moving to the AXL series, these guitars incorporate a double-cutaway body shape that provides excellent comfort while playing. The AXL models are known for their versatility, sporting a range of pickup configurations that allow for a wide spectrum of sounds. Players can expect a balance between aggressive tones and smooth, melodic qualities, making it suitable for various playing styles.

The AXL2 builds upon its predecessor’s capabilities, featuring an improved ergonomic design that enhances comfort during long playing sessions. The inclusion of enhanced electronics provides greater tonal options, and the instrument's lightweight construction ensures ease of handling. The AXL2-CML variant introduces a sleek matte finish, appealing to modern aesthetics while retaining robust playability.

For those seeking even more specialized features, the AXL2-CMR variant is designed with custom routing options and unique pickup placements that cater to the needs of advanced players. This version offers superior tonal clarity and response, making it perfect for intricate playing styles and complex musical compositions.

All these models showcase an attention to detail in craftsmanship, employing premium materials that ensure durability and longevity. With innovations such as locking tuners, push-pull coil-splitting features, and more, the Jackson XL2, AXL, AXL2, AXL2-CML, and AXL2-CMR cater to musicians looking for reliability and performance on stage or in the studio. Whether you are looking for raw power, tonal versatility, or refined aesthetics, these guitars meet a broad range of musical needs, making them indispensable for any guitarist.
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