Jackson AXL2-CMR, AXL2-CML technical manual Preventative Maintenance

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SECTION 3: PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main- tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate- rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good of they are clogged. Have operators regularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg- er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem- perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1.Ensure that the water temperatures match those listed on the machine data plate.

2.Ensure that all strainers are in place before operating the machine.

3.Ensure that all wash and/or rinse arms are secure in the machine before operating.

4.Ensure that drains are closed/sealed before operating.

5.Remove as much soil from dishes by hand as possible before loading into racks.

6.Do not overfill racks.

7.Ensure that glasses are placed upside down in the rack.

8.Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.

9.Clean out the machine at the end of every workday as per the instructions in the manual.

10.Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises.

11.Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents Service Repair Centers Electrical DiagramsSection Specification Information Operating Cycle Seconds Wash Time Specification InformationTank Capacity Minimum Wash Pump CapacityOperating Cycle Seconds TemperaturesDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR Dimensions Conserver XL Starting with S/N 04D10286 Dimensions Conserver XL2 Adjustable Bullet Feet Dimensions Conserver XL2-CML1232mm Dimensions Conserver XL2-CMRXLS Bowl Option Straight Through Installation Table DimensionsSection INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsElectrical Instructions First-aid instructions Priming Chemical Feeder PumpsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Troubleshooting Common Problems Domestic UnitsProblem Machine cycles continuously Problem Machine will not fill, other functions work Problem Wash motor runs continuouslyProblem Machine will not hold water Problem Low pumped water pressure Problem Machine runs with door openProblem Machine keeps tripping the service breaker Problem Machine will not drainProblem Prime switch does not activate sanitizer pump Problem Detergent not feeding rinse aid feeds okayProblem Rinse aid not feeding, detergent feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Parts Section Control BOX Assemblies Universal TimerQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Timer Motor Microswitch Qty 05930-01-65-81 Mechanical 8 CAM Timer04320-002-82-28 Chemical Feeder Pump AssemblyHood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment 101 Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Plumbing Assembly Incoming Plumbing AssembliesConserver AXL Incoming Complete Vacuum Breaker Assembly Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly Coil & Housing onlyConserver XL Wash Motor Assembly Other parts not shown Motor & Pump AssemblyWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 05930-111-51-68 Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286Lower Frame, Conserver XL False panel positioned in unit False Panel InstallationSection Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single Phase Electrical SchematicsConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceRhode Island to Wisconsin Rhode Island Whaley Foodservice GCS Service INC RepairsWisconsin to WYOMING/INTERNATIONAL

XL2-CML, XL2-CMR, AXL2-CMR, AXL2-CML, AXL2 specifications

The Jackson XL2, AXL, AXL2, AXL2-CML, and AXL2-CMR represent a remarkable lineage of advanced electric guitars designed for superior playability, tonal versatility, and innovative technology. These instruments cater to musicians of all levels, from aspiring guitarists to seasoned professionals, offering a blend of classic styling and modern features.

The Jackson XL2 model is characterized by its sleek body design and a set-neck construction that enhances sustain and allows for effortless access to higher frets. The guitar comes equipped with high-output pickups that deliver powerful tones, making it ideal for rock and metal genres. Its distinctive headstock design not only adds to its aesthetic appeal but also aids in tuning stability.

Moving to the AXL series, these guitars incorporate a double-cutaway body shape that provides excellent comfort while playing. The AXL models are known for their versatility, sporting a range of pickup configurations that allow for a wide spectrum of sounds. Players can expect a balance between aggressive tones and smooth, melodic qualities, making it suitable for various playing styles.

The AXL2 builds upon its predecessor’s capabilities, featuring an improved ergonomic design that enhances comfort during long playing sessions. The inclusion of enhanced electronics provides greater tonal options, and the instrument's lightweight construction ensures ease of handling. The AXL2-CML variant introduces a sleek matte finish, appealing to modern aesthetics while retaining robust playability.

For those seeking even more specialized features, the AXL2-CMR variant is designed with custom routing options and unique pickup placements that cater to the needs of advanced players. This version offers superior tonal clarity and response, making it perfect for intricate playing styles and complex musical compositions.

All these models showcase an attention to detail in craftsmanship, employing premium materials that ensure durability and longevity. With innovations such as locking tuners, push-pull coil-splitting features, and more, the Jackson XL2, AXL, AXL2, AXL2-CML, and AXL2-CMR cater to musicians looking for reliability and performance on stage or in the studio. Whether you are looking for raw power, tonal versatility, or refined aesthetics, these guitars meet a broad range of musical needs, making them indispensable for any guitarist.
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