Jackson AXL2-CMR, AXL2-CML Priming Chemical Feeder Pumps, First-aid instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CHEMICAL DISPENSING EQUIPMENT

TO PREPARE PUMPS FOR OPERATION

The Conserver XL dishmachine is supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.

A.Red Tubing = Detergent

B.Blue Tubing = Rinse Aid

C.White Tubing = Sanitizer

PRIMING CHEMICAL FEEDER PUMPS

Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter.

CAUTION: Water must be in the sump and wash tank prior to the dispensing of chemicals. Sanitizer in con- centration is caustic and may cause damage without dilution.

1.Verify that the proper chemical tube stiffener inlet is in the proper container.

2.Use the toggle switches on the right side of control box to prime each pump. There are two (2) switches mounted by the peristaltic-pumps. One will prime the sanitizer pump only, and the second will prime either the detergent or rinse aid pump, depending upon which way it is depressed.

3.To prime the pumps, hold the switch in the momentary position until chemical can be observed entering the sump.

4.Detergent is dispensed as required during the wash cycle by the cam timer. The amount of detergent may need to be increased or decreased depending on water quality and type of detergent. It is adjusted by changing Cam 6 on the cam timer.

5.Rinse additive is dispensed as required into the final rinse. The amount of rinse aid may need to be adjusted depending on water hardness and results. It can be changed by changing Cam 7 on the cam timer.

6.Chlorine based sanitizer is dispensed into the final rinse. The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used. It is adjusted by changing Cam 5 on the cam timer.

WARNING: Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with your skin. Wear protective gear when handling these chemicals. If you do come in contact with these chemicals, immediately flush the affected area with fresh water. Always refer to the chemical agent packaging for safe handling

and first-aid instructions.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual Manufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Model Serial No Installation Date Service Rep. Name Phone No Nomenclature for the Models Covered in this ManualTable of Contents Electrical Diagrams Service Repair CentersSection Specification Information Specification Information Operating Cycle Seconds Wash TimeTank Capacity Minimum Wash Pump CapacityTemperatures Operating Cycle SecondsDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR Dimensions Conserver XL Starting with S/N 04D10286 Dimensions Conserver XL2 Dimensions Conserver XL2-CML Adjustable Bullet FeetDimensions Conserver XL2-CMR 1232mmXLS Bowl Option Table Dimensions Straight Through Installation Section INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsElectrical Instructions Priming Chemical Feeder Pumps First-aid instructionsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Troubleshooting Common Problems Domestic UnitsProblem Machine cycles continuously Problem Machine will not fill, other functions work Problem Wash motor runs continuouslyProblem Machine will not hold water Problem Machine runs with door open Problem Low pumped water pressureProblem Machine keeps tripping the service breaker Problem Machine will not drainProblem Prime switch does not activate sanitizer pump Problem Detergent not feeding rinse aid feeds okayProblem Rinse aid not feeding, detergent feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Control BOX Assemblies Universal Timer Parts SectionQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Mechanical 8 CAM Timer Timer Motor Microswitch Qty 05930-01-65-81Chemical Feeder Pump Assembly 04320-002-82-28Hood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment 101 Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Plumbing Assembly Incoming Plumbing AssembliesConserver AXL Incoming Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts Kits Complete Vacuum Breaker AssemblyComplete 110 Volt Solenoid Valve Assembly Coil & Housing onlyConserver XL Wash Motor Assembly Motor & Pump Assembly Other parts not shownWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286 05930-111-51-68Lower Frame, Conserver XL False Panel Installation False panel positioned in unitSection Electrical Schematics Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single PhaseConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama to FloridaService CO Florida to MarylandJackson Service Compa Maryland to NEW YorkCertified Service Center Rons Service NEW York to PennsylvaniaRhode Island Whaley Foodservice GCS Service INC Repairs Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL