Jackson AXL2-CMR, AXL2-CML Problem Machine will not fill, other functions work

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SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (DOMESTIC UNITS)

Problem: Machine will not fill, other functions work.

1.Y-strainer plugged. Clean strainer.

2.Water valve(s) turned off. Turn on water valves.

3.Faulty solenoid valve diaphragm. Replace diaphragm, clean foreign material out of valve body and orifices.

4.Faulty solenoid coil. If coil has voltage but no continuity, replace coil (continuity is measured across coil connectors with wires removed).

5.Faulty fill microswitch. Will not fill during cycle only. During fill, measure between the ORANGE and WHITE/GREEN wires. If 120V, adjust or replace switch).

6.Faulty OFF/ON/FILL switch. Depress switch, measure between BLACK and WHITE/GREEN wire. If 120V, replace switch.

Problem: Machine fills continuously, only when the power is on.

1.Faulty fill microswitch. Repair/replace switch.

2.Cam timer stalled in fill position. If cam timer is not rotating, check the voltage to the timer motor. If 120V when door is closed, replace the timer motor.

3.Shorted OFF/ON/FILL switch. Check voltage between BLACK and WHITE/GREEN connections of the switch in the "ON" position. If you do not read 120V, replace switch.

Problem: Wash motor does not run, other functions work, motor runs only when the wash relay is manually pushed down.

1.Loose wire connection to microswitch, relay, or contactor. Tighten wires.

2.Faulty wash cam microswitch. During wash cycle, check voltage between ORANGE and BLACK/ ORANGE wires on the microswitch. If 120V, replace the switch.

3.Faulty delime switch. During wash cycle, check the voltage between the two BLACK/ORANGE wires (not jumpers). If 120V, replace the delime switch.

Problem: Wash motor does not run, other functions work, motor runs only when the wash relay is manually pushed down.

1.Faulty control relay. Check the voltage across relay contacts #7 & #4. If 120V during the wash cycle, replace the relay.

2.Faulty wash relay. Check voltage at relay coil between ORANGE/BLACK and WHITE wires. If you read 120V, coil is faulty. Replace the relay.

Problem: Wash motor does not run even when the wash relay is manually depressed; other functions work.

1.Loose wire connections to motor, delime switch, or from contactors. Tighten wires.

2.Mechanical binding in pump. If motor has correct incoming voltage, and its overload is tripping, repair or replace the pump.

3.Mechanical binding in pump. On end of motor, opposite pump, remove endcap. With large slot type screwdriver, fit into slot in end of shaft. Turn to dislodge. Run motor as normal. If it still does not run, replace motor.

4.Faulty wash motor. If the motor has the correct incoming voltage and the pump is okay, replace the motor.

5.Faulty wash relay. With the wash relay pushed in, check the voltage between T1 and L1 of the relay. If 120V, replace the relays.

6.High or low voltage problem. Check voltage at motor and at power terminal block. Compare to electrical specifications.

Problem: Wash motor runs continuously.

1.The NORMAL/DELIME switch is in the Delime position. Place the switch in the Normal position.

2.Wash relay contacts are welded closed. Turn machine off. If wash relay doesn't release, replace contactor.

3.Cam timer stalled in wash or rinse cycle. If cam timer is not rotating, check the voltage to the timer motor. If no voltage when the door is closed, check wires and/or replace motor.

4.Wash motor microswitch faulty. Tighten connections, make sure switch makes contact, replace if necessary.

Problem: Machine will not hold water.

1.Faulty drain ball. Replace drain ball.

2.Obstructed drain hole. Clear obstruction.

3.Drain linkage is binding. Repair drain mechanism parts.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual Manufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Model Serial No Installation Date Service Rep. Name Phone No Nomenclature for the Models Covered in this ManualTable of Contents Electrical Diagrams Service Repair CentersSection Specification Information Specification Information Operating Cycle Seconds Wash TimeTank Capacity Minimum Wash Pump CapacityTemperatures Operating Cycle SecondsDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR Dimensions Conserver XL Starting with S/N 04D10286 Dimensions Conserver XL2 Dimensions Conserver XL2-CML Adjustable Bullet FeetDimensions Conserver XL2-CMR 1232mmXLS Bowl Option Table Dimensions Straight Through InstallationSection INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsElectrical Instructions Priming Chemical Feeder Pumps First-aid instructionsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Troubleshooting Common Problems Domestic UnitsProblem Machine cycles continuously Problem Machine will not fill, other functions work Problem Wash motor runs continuouslyProblem Machine will not hold water Problem Machine runs with door open Problem Low pumped water pressureProblem Machine keeps tripping the service breaker Problem Machine will not drainProblem Prime switch does not activate sanitizer pump Problem Detergent not feeding rinse aid feeds okayProblem Rinse aid not feeding, detergent feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Control BOX Assemblies Universal Timer Parts SectionQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Mechanical 8 CAM Timer Timer Motor Microswitch Qty 05930-01-65-81Chemical Feeder Pump Assembly 04320-002-82-28Hood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment 101 Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Plumbing Assembly Incoming Plumbing AssembliesConserver AXL Incoming Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts Kits Complete Vacuum Breaker AssemblyComplete 110 Volt Solenoid Valve Assembly Coil & Housing onlyConserver XL Wash Motor Assembly Motor & Pump Assembly Other parts not shownWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286 05930-111-51-68Lower Frame, Conserver XL False Panel Installation False panel positioned in unitSection Electrical Schematics Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single PhaseConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama to FloridaService CO Florida to MarylandJackson Service Compa Maryland to NEW YorkCertified Service Center Rons Service NEW York to PennsylvaniaRhode Island Whaley Foodservice GCS Service INC Repairs Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL

XL2-CML, XL2-CMR, AXL2-CMR, AXL2-CML, AXL2 specifications

The Jackson XL2, AXL, AXL2, AXL2-CML, and AXL2-CMR represent a remarkable lineage of advanced electric guitars designed for superior playability, tonal versatility, and innovative technology. These instruments cater to musicians of all levels, from aspiring guitarists to seasoned professionals, offering a blend of classic styling and modern features.

The Jackson XL2 model is characterized by its sleek body design and a set-neck construction that enhances sustain and allows for effortless access to higher frets. The guitar comes equipped with high-output pickups that deliver powerful tones, making it ideal for rock and metal genres. Its distinctive headstock design not only adds to its aesthetic appeal but also aids in tuning stability.

Moving to the AXL series, these guitars incorporate a double-cutaway body shape that provides excellent comfort while playing. The AXL models are known for their versatility, sporting a range of pickup configurations that allow for a wide spectrum of sounds. Players can expect a balance between aggressive tones and smooth, melodic qualities, making it suitable for various playing styles.

The AXL2 builds upon its predecessor’s capabilities, featuring an improved ergonomic design that enhances comfort during long playing sessions. The inclusion of enhanced electronics provides greater tonal options, and the instrument's lightweight construction ensures ease of handling. The AXL2-CML variant introduces a sleek matte finish, appealing to modern aesthetics while retaining robust playability.

For those seeking even more specialized features, the AXL2-CMR variant is designed with custom routing options and unique pickup placements that cater to the needs of advanced players. This version offers superior tonal clarity and response, making it perfect for intricate playing styles and complex musical compositions.

All these models showcase an attention to detail in craftsmanship, employing premium materials that ensure durability and longevity. With innovations such as locking tuners, push-pull coil-splitting features, and more, the Jackson XL2, AXL, AXL2, AXL2-CML, and AXL2-CMR cater to musicians looking for reliability and performance on stage or in the studio. Whether you are looking for raw power, tonal versatility, or refined aesthetics, these guitars meet a broad range of musical needs, making them indispensable for any guitarist.
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