Jackson Tempstar S technical manual INSTALLATION/OPERATION Instructions, Installation Instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a sit- uation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is

 

 

important to prevent any damage to the machine during operation and to ensure the best results

 

 

when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of

Raise

Lower

channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to

 

 

side and from front to back before making any connections.

Frame with Adjustable Foot

 

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any com- ponent of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the Tempstar models covered in this manual are gravity discharge drains. All pip- ing from the 1 1/2” FNPT connection on the wash tank must be pitched (1/4” per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2” I.P.S. and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have

a flow capacity of 5 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (1/2” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service.

The water supply line is to be capable of 10 PSI “flow” pressure at the recommended temperature indicated on the data plate.

In areas where the water pressure fluctuates or is greater than the recommended pres-

 

sure, it is suggested that a water pressure regulator be installed. The Tempstar models

 

covered in this manual come with water pressure regulators as standard equipment.

Incoming Plumbing Y-strainer Connection

Please notify Jackson immediately if this component is not present on your machine.

 

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and ser- vices are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied with the Tempstar model) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

STEAM LINE CONNECTION: The steam machines come with lines by which the source steam needs to be connected. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for information concerning steam flow pres- sure.

CHEMICAL DISPENSING EQUIPMENT: The Tempstar LT machine requires that a separate chemical feeder be connected to it to provide the required detergent and sanitizer. This feeder needs to be able to operate against a head of 25 PSI and provide 1.79 ml of a 10% Chlorine sanitizer per minute.

Tempstar LT/NB/S Technical Manual 7610-003-61-42 B

Issued: 10-08-2008 Revised: N/A

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Contents Jackson MSC, LLC. P.O. BOX 1060 HWY E INSTALLATION/OPERATION Technical ManualTempstar Tempstar LT Tempstar NB Tempstar SPage ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Released to production Added new NSF ratingRemoved NSF Rating from steam heated unit Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents VI.A VI.CVII Section Specification Information Specification Information Rinse Typical This model is wired in a wye configuration for the heatersVolts Ratings Amps Circuit Tempstar SDrain 1 1/2 NPT 8 12.4 cm 25 1/4 64.1 cm Dimensions TEMPSTAR/NB/LT/S TOP Mounted Control BOXCorner Installation Table DimensionsSection INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsSide and from front to back before making any connections Ground Lug Operation Instructions Detergent Control False panel positioned in unit False Panel InstallationSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingProblem Dishes are not coming clean Problem Doors will not close completelyProblem Water leaks at the wash pump Problem Will not rinse during autocycleSection Parts Section Parts Section TOP Mounted Control BOX Assembly with Universal TimerRelay, 415V, 3PH, 5 Wire Only Timer BracketSwitch, 8 Button Timer, UniversalHood Assembly Bolted Single Support Design 3e3d Cantilever ARM/DOOR Assemblies10, 11 19, 11Door, Right Side Complete Assembly Yoke AssemblyConnector, Cantilever Arm Magnet, Reed SwitchTUB Assembly Tub Weldment Rack AssemblyPump Support Bracket Assembly Connector, 1/2 90Steam TUB Assembly Connector, 1/2 90 Deg Front Panel Frame AssemblyRinse Tank Assembly Washer, 1/4 I.D Rinse Tank and Round Flange Heater AssemblyWasher, 1/4 S/S Flat Nut, Hex, 1/4-20-1805700-002-08-62 05700-002-08-52 Coil AssemblyIncoming Steam Plumbing Assemblies Wash Motors Model Volts Phase Wash Motor AssemblyOther parts not shown Motor & Pump AssemblyWash HEATERS/RINSE Heaters Model Volts PhaseRinse Heaters Round Flanged Heater Model VoltsTempstar 208 04540-003-58-27 04540-003-58-28 230 Tube Length Chart Item # Length Inches Tempstar Incoming PLUMBING/OUTLET Plumbing AssemblyComplete Assembly Complete assembly 05700-003-60-75Wprk KIT Option Tempstar LT & Tempstar NB Incoming Plumbing Assembly Coil & Housing only Solenoid Valve & 1/2 NPT Vacuum Breaker Repair Parts KitsComplete Vacuum Breaker Assembly, 1/2 NPT Complete 110 Volt Solenoid Valve Assembly, 1/2Wash & Rinse ARM/MANIFOLD Assemblies 1811Rinse Injector Gasket Per machine 05330-111-42-81 Lockwasher,3/8 Bearing AssemblyRinse Manifold Assembly Upper Manifold380V Transformer 05950-111-64-17 Other Safety Door Interlock SDI components not shownTransformer 05925-111-64-18False panel positioned in unit Pump & Motor Assembly, S/S Switch, Door, Magnetic ReedBearing Assembly, Wash Arm Switch, Power Push ButtonTo Cold Water Supply Drain Quench AssemblyTo Dishmachine Drain Tee, 1-1/2 x 1-1/2 x 1-1/2 Reducer, 1-1/2 to 1/2Electrical Schematics For TOP Mount Units Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics For Options SDI Option Exhaust FAN HOOKUP/DRAIN Quench Options Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL Jackson Technical Manual Addendum

Tempstar S specifications

The Jackson Tempstar S is a notable name in the realm of industrial heating systems, designed to provide efficient and reliable performance for various applications. Known for its advanced technology and user-friendly features, the Tempstar S stands as a true testament to innovation in heating solutions.

At the core of the Jackson Tempstar S is its powerful heating capacity. This unit can efficiently deliver substantial heat output, making it suitable for large-scale operations. It employs a high-performance burner system that ensures optimal combustion efficiency, translating into reduced fuel consumption and lower operating costs. This energy efficiency is enhanced by advanced control systems that allow for precise temperature regulation.

One of the standout technologies integrated into the Jackson Tempstar S is its advanced control interface. Featuring an intuitive digital display, users can easily monitor and adjust settings. This allows for real-time data feedback, increasing overall usability and operational efficiency. Moreover, the system is designed to offer multiple programmable settings, accommodating a range of operational requirements. This versatility is complemented by robust safety features, including overheat protection and flame monitoring, ensuring that the unit operates safely under various conditions.

Another noteworthy characteristic of the Jackson Tempstar S is its construction. Built with durable materials, the unit is designed to withstand harsh industrial environments. Its compact design allows for easy installation and efficient space utilization, making it a practical choice for facilities with limited space. Additionally, the unit is relatively lightweight, facilitating mobility and ease of repositioning when necessary.

Maintenance is simplified with the Jackson Tempstar S. The design focuses on reducing downtime through easy access to key components, making routine checks and service tasks straightforward. This feature is crucial for industries that rely on continuous operation and cannot afford prolonged interruptions.

Additionally, the Jackson Tempstar S prioritizes eco-friendliness. It adheres to strict emissions standards, contributing to a greener operational footprint without sacrificing performance. This commitment to sustainability reflects the growing emphasis on environmentally conscious manufacturing processes in the industrial sector.

In conclusion, the Jackson Tempstar S offers an impressive combination of efficiency, safety, and ease of use. With its robust features, cutting-edge technology, and durability, it stands as a premier choice for industrial heating applications.
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