Jackson Tempstar S technical manual Operation Instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1.The pan strainer and pump suction strainer are in place and are clean.

2.The overflow tube and o-ring are installed.

3.That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely.

POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.

FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON position. The Tempstar should fill automatically and shut off when the appropriate level is reached (just below the pan strain- er). Verify that the drain stopper is preventing the wash tub water from leaking excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be com- pletely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc- tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WARM-UP CYCLES: For a typical daily start-up, it may be necessary to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware.

WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the doors) and slide the rack into the unit.

Close the doors and the unit will start automatically. Once the cycle is completed, open the door (again watching for the drip- ping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself.

OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load.

SHUTDOWN AND CLEANING: At the end of the workday, close the doors. When the unit completes the cycle, turn the power switch to the OFF position and open the doors. Remove and clean the pan strainer. Remove the drain stopper from the tub and allow the tub to drain (NOTE: the wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the pump suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the noz- zles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassembly the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down. Reinstall the drain stopper and strainers and close the doors.

Tempstar LT/NB/S Technical Manual 7610-003-61-42 B

Issued: 10-08-2008 Revised: N/A

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Contents Tempstar Tempstar LT Tempstar NB INSTALLATION/OPERATION Technical ManualTempstar S Jackson MSC, LLC. P.O. BOX 1060 HWY EPage ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Removed NSF Rating from steam heated unit Released to productionAdded new NSF rating Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents VII VI.AVI.C Section Specification Information Specification Information Volts Ratings Amps Circuit This model is wired in a wye configuration for the heatersTempstar S Rinse TypicalDrain 1 1/2 NPT 8 12.4 cm 25 1/4 64.1 cm Dimensions TEMPSTAR/NB/LT/S TOP Mounted Control BOXCorner Installation Table DimensionsSection INSTALLATION/OPERATION Instructions Side and from front to back before making any connections INSTALLATION/OPERATION InstructionsInstallation Instructions Ground Lug Operation Instructions Detergent Control False panel positioned in unit False Panel InstallationSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingProblem Water leaks at the wash pump Problem Doors will not close completelyProblem Will not rinse during autocycle Problem Dishes are not coming cleanSection Parts Section Parts Section TOP Mounted Control BOX Assembly with Universal TimerSwitch, 8 Button Timer BracketTimer, Universal Relay, 415V, 3PH, 5 Wire OnlyHood Assembly Bolted Single Support Design 10, 11 Cantilever ARM/DOOR Assemblies19, 11 3e3dConnector, Cantilever Arm Yoke AssemblyMagnet, Reed Switch Door, Right Side Complete AssemblyTUB Assembly Pump Support Bracket Assembly Rack AssemblyConnector, 1/2 90 Tub WeldmentSteam TUB Assembly Connector, 1/2 90 Deg Front Panel Frame AssemblyRinse Tank Assembly Washer, 1/4 S/S Flat Rinse Tank and Round Flange Heater AssemblyNut, Hex, 1/4-20-18 Washer, 1/4 I.D05700-002-08-62 05700-002-08-52 Coil AssemblyIncoming Steam Plumbing Assemblies Wash Motors Model Volts Phase Wash Motor AssemblyOther parts not shown Motor & Pump AssemblyWash HEATERS/RINSE Heaters Model Volts PhaseTempstar 208 04540-003-58-27 04540-003-58-28 230 Rinse Heaters Round Flanged HeaterModel Volts Complete Assembly Tempstar Incoming PLUMBING/OUTLET Plumbing AssemblyComplete assembly 05700-003-60-75 Tube Length Chart Item # Length InchesWprk KIT Option Tempstar LT & Tempstar NB Incoming Plumbing Assembly Complete Vacuum Breaker Assembly, 1/2 NPT Solenoid Valve & 1/2 NPT Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly, 1/2 Coil & Housing onlyRinse Injector Gasket Per machine 05330-111-42-81 Wash & Rinse ARM/MANIFOLD Assemblies1811 Rinse Manifold Assembly Bearing AssemblyUpper Manifold Lockwasher,3/8Transformer Other Safety Door Interlock SDI components not shown05925-111-64-18 380V Transformer 05950-111-64-17False panel positioned in unit Bearing Assembly, Wash Arm Switch, Door, Magnetic ReedSwitch, Power Push Button Pump & Motor Assembly, S/STo Dishmachine Drain Drain Quench AssemblyTee, 1-1/2 x 1-1/2 x 1-1/2 Reducer, 1-1/2 to 1/2 To Cold Water SupplyElectrical Schematics For TOP Mount Units Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics For Options SDI Option Exhaust FAN HOOKUP/DRAIN Quench Options Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL Jackson Technical Manual Addendum

Tempstar S specifications

The Jackson Tempstar S is a notable name in the realm of industrial heating systems, designed to provide efficient and reliable performance for various applications. Known for its advanced technology and user-friendly features, the Tempstar S stands as a true testament to innovation in heating solutions.

At the core of the Jackson Tempstar S is its powerful heating capacity. This unit can efficiently deliver substantial heat output, making it suitable for large-scale operations. It employs a high-performance burner system that ensures optimal combustion efficiency, translating into reduced fuel consumption and lower operating costs. This energy efficiency is enhanced by advanced control systems that allow for precise temperature regulation.

One of the standout technologies integrated into the Jackson Tempstar S is its advanced control interface. Featuring an intuitive digital display, users can easily monitor and adjust settings. This allows for real-time data feedback, increasing overall usability and operational efficiency. Moreover, the system is designed to offer multiple programmable settings, accommodating a range of operational requirements. This versatility is complemented by robust safety features, including overheat protection and flame monitoring, ensuring that the unit operates safely under various conditions.

Another noteworthy characteristic of the Jackson Tempstar S is its construction. Built with durable materials, the unit is designed to withstand harsh industrial environments. Its compact design allows for easy installation and efficient space utilization, making it a practical choice for facilities with limited space. Additionally, the unit is relatively lightweight, facilitating mobility and ease of repositioning when necessary.

Maintenance is simplified with the Jackson Tempstar S. The design focuses on reducing downtime through easy access to key components, making routine checks and service tasks straightforward. This feature is crucial for industries that rely on continuous operation and cannot afford prolonged interruptions.

Additionally, the Jackson Tempstar S prioritizes eco-friendliness. It adheres to strict emissions standards, contributing to a greener operational footprint without sacrificing performance. This commitment to sustainability reflects the growing emphasis on environmentally conscious manufacturing processes in the industrial sector.

In conclusion, the Jackson Tempstar S offers an impressive combination of efficiency, safety, and ease of use. With its robust features, cutting-edge technology, and durability, it stands as a premier choice for industrial heating applications.