Jackson Tempstar S technical manual Preventative Maintenance

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SECTION 3: PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main- tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate- rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators reg- ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg- er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintenance is going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem- perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1.Ensure that the water temperatures match those listed on the machine data plate.

2.Ensure that all strainers are in place before operating the machine.

3.Ensure that all wash and/or rinse arms are secure in the machine before operating.

4.Ensure that drains are closed/sealed before operating.

5.Remove as much soil from dishes by hand as possible before loading into racks.

6.Do not overfill racks.

7.Ensure that glasses are placed upside down in the rack.

8.Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.

9.Clean out the machine at the end of every workday as per the instructions in the manual.

10.Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises.

11.Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

Tempstar LT/NB/S Technical Manual 7610-003-61-42 B

Issued: 10-08-2008 Revised: N/A

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Contents Tempstar Tempstar LT Tempstar NB INSTALLATION/OPERATION Technical ManualTempstar S Jackson MSC, LLC. P.O. BOX 1060 HWY EPage ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Released to production Added new NSF ratingRemoved NSF Rating from steam heated unit Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents VI.A VI.CVII Section Specification Information Specification Information Volts Ratings Amps Circuit This model is wired in a wye configuration for the heatersTempstar S Rinse TypicalDrain 1 1/2 NPT 8 12.4 cm 25 1/4 64.1 cm Dimensions TEMPSTAR/NB/LT/S TOP Mounted Control BOXCorner Installation Table DimensionsSection INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsSide and from front to back before making any connections Ground Lug Operation Instructions Detergent Control False panel positioned in unit False Panel InstallationSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingProblem Water leaks at the wash pump Problem Doors will not close completelyProblem Will not rinse during autocycle Problem Dishes are not coming cleanSection Parts Section Parts Section TOP Mounted Control BOX Assembly with Universal TimerSwitch, 8 Button Timer BracketTimer, Universal Relay, 415V, 3PH, 5 Wire OnlyHood Assembly Bolted Single Support Design 10, 11 Cantilever ARM/DOOR Assemblies19, 11 3e3dConnector, Cantilever Arm Yoke AssemblyMagnet, Reed Switch Door, Right Side Complete AssemblyTUB Assembly Pump Support Bracket Assembly Rack AssemblyConnector, 1/2 90 Tub WeldmentSteam TUB Assembly Connector, 1/2 90 Deg Front Panel Frame AssemblyRinse Tank Assembly Washer, 1/4 S/S Flat Rinse Tank and Round Flange Heater AssemblyNut, Hex, 1/4-20-18 Washer, 1/4 I.D05700-002-08-62 05700-002-08-52 Coil AssemblyIncoming Steam Plumbing Assemblies Wash Motors Model Volts Phase Wash Motor AssemblyOther parts not shown Motor & Pump AssemblyWash HEATERS/RINSE Heaters Model Volts PhaseRinse Heaters Round Flanged Heater Model VoltsTempstar 208 04540-003-58-27 04540-003-58-28 230 Complete Assembly Tempstar Incoming PLUMBING/OUTLET Plumbing AssemblyComplete assembly 05700-003-60-75 Tube Length Chart Item # Length InchesWprk KIT Option Tempstar LT & Tempstar NB Incoming Plumbing Assembly Complete Vacuum Breaker Assembly, 1/2 NPT Solenoid Valve & 1/2 NPT Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly, 1/2 Coil & Housing onlyWash & Rinse ARM/MANIFOLD Assemblies 1811Rinse Injector Gasket Per machine 05330-111-42-81 Rinse Manifold Assembly Bearing AssemblyUpper Manifold Lockwasher,3/8Transformer Other Safety Door Interlock SDI components not shown05925-111-64-18 380V Transformer 05950-111-64-17False panel positioned in unit Bearing Assembly, Wash Arm Switch, Door, Magnetic ReedSwitch, Power Push Button Pump & Motor Assembly, S/STo Dishmachine Drain Drain Quench AssemblyTee, 1-1/2 x 1-1/2 x 1-1/2 Reducer, 1-1/2 to 1/2 To Cold Water SupplyElectrical Schematics For TOP Mount Units Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics For Options SDI Option Exhaust FAN HOOKUP/DRAIN Quench Options Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL Jackson Technical Manual Addendum

Tempstar S specifications

The Jackson Tempstar S is a notable name in the realm of industrial heating systems, designed to provide efficient and reliable performance for various applications. Known for its advanced technology and user-friendly features, the Tempstar S stands as a true testament to innovation in heating solutions.

At the core of the Jackson Tempstar S is its powerful heating capacity. This unit can efficiently deliver substantial heat output, making it suitable for large-scale operations. It employs a high-performance burner system that ensures optimal combustion efficiency, translating into reduced fuel consumption and lower operating costs. This energy efficiency is enhanced by advanced control systems that allow for precise temperature regulation.

One of the standout technologies integrated into the Jackson Tempstar S is its advanced control interface. Featuring an intuitive digital display, users can easily monitor and adjust settings. This allows for real-time data feedback, increasing overall usability and operational efficiency. Moreover, the system is designed to offer multiple programmable settings, accommodating a range of operational requirements. This versatility is complemented by robust safety features, including overheat protection and flame monitoring, ensuring that the unit operates safely under various conditions.

Another noteworthy characteristic of the Jackson Tempstar S is its construction. Built with durable materials, the unit is designed to withstand harsh industrial environments. Its compact design allows for easy installation and efficient space utilization, making it a practical choice for facilities with limited space. Additionally, the unit is relatively lightweight, facilitating mobility and ease of repositioning when necessary.

Maintenance is simplified with the Jackson Tempstar S. The design focuses on reducing downtime through easy access to key components, making routine checks and service tasks straightforward. This feature is crucial for industries that rely on continuous operation and cannot afford prolonged interruptions.

Additionally, the Jackson Tempstar S prioritizes eco-friendliness. It adheres to strict emissions standards, contributing to a greener operational footprint without sacrificing performance. This commitment to sustainability reflects the growing emphasis on environmentally conscious manufacturing processes in the industrial sector.

In conclusion, the Jackson Tempstar S offers an impressive combination of efficiency, safety, and ease of use. With its robust features, cutting-edge technology, and durability, it stands as a premier choice for industrial heating applications.