Jackson JFT Service Procedures, Preparation Steps, Tools Required, Time Required, Important Notes

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SECTION 5: SERVICE PROCEDURES

VACUUM BREAKER REPAIR PARTS KIT

These dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec- essary on dishmachines. Vacuum breakers, unlike air gaps, have certain parts that have specific tolerances and design aspects that must be met in order to function properly.

Ecolab offers repair kits for replacing some of the wear items associated with vacuum breakers which will allow you to save money in that replacement of these parts can take place without removing the vacuum breaker from the plumb- ing assembly.

The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps within this document require the use of tools. Only autho- rized personnel should ever perform any maintenance procedure on the dishmachine!

PREPARATION

STEPS

1.Note: These instructions only apply to vacuum breakers (1/2” NPT and 3/4” NPT) as pictured below. The repair kits indicated in these instructions will only work on those style of back-flow preventers. If you have a machine with a different style of vacuum breaker, contact your Ecolab representative about replacement components.

Vacuum breaker

1.Power must be secured to the unit at the service breaker. Tag or lock out the service breaker to prevent acci- dental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

TOOLS REQUIRED

The following tools will be needed to perform this maintenance evolution:

1.Small flathead screwdriver

2.Needle nose pliers

TIME REQUIRED

It is estimated that it will take (1) person twenty min- utes to perform this task, not including all of the items indicat- ed in the section entitled “PREPARATION”.

IMPORTANT NOTES

1.Read these instructions thoroughly before attempt- ing this maintenance evolution. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.Note: Even though the photos in these instructions show a vacuum breaker that has been removed from the plumbing assembly, these maintenance steps could be performed with it installed so long as the requirements in the section entitled “PREPARATION” have been met.

3.Remove the top cap by gripping firmly and turning to the left. The cap should come off after a few turns.

Removing the cap

4.Set the cap to the side.

5.Using the needle nose pliers, gently lift out the plunger and set to the side. Examine the brass seating surface inside the vacuum breaker. The plunger is required to sit flat on this sur- face so it must be free of defects, imperfections and the like. If there is debris, remove it. If it is chipped or cracked then the vacuum breaker must be replaced. Failure to do so may result in the vacuum breaker not working according to its design and could result in damage to the dishmachine.

JFT Series Technical Manual 7610-002-77-38

Issued: 03-16-2006 Revised: N/A

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Contents JFT JFT-S Technical ManualFor Jackson Model ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents Section Description Parts Section VII Electrical SchematicsSection Specification Information Specification Information Electrical Requirements of the JFT CONTROLS, MOTORS, & Blower Dryer SectionFlowrate GPM Steam Booster Requirements Electrical Requirements of the JFT-S WASH/POWER Rinse Sections Combined1200 CFM JFT L-R & R-L Legend & Exhaust FAN DimensionsOpen Door Cabinet Control 1943mm JFT L-R DimensionsJFT R-L Dimensions Specification InformationJFT-S L-R & R-L Legend & Exhaust FAN Dimensions 724mm JFT-S L-R Dimensions914mm 1067mm 229mm 375mm 254mm JFT-S R-L DimensionsSection INSTALLATION/OPERATION Instructions Installing the JFT Dishmachine INSTALLATION/OPERATION InstructionsDo not Tighten the Hardware AT this Point Individual Named SectionsLoad End Drain Connection Water Supply Connection Steam Trap 18 I.D. Square SQ Inches WarrantyDeliming Operations Detergent Control Operating Instructions Cut-a-way detail showing direction of plates Section Preventative Maintenance PRE-SCRAPPING/STRAINERS Preventative MaintenanceDaily DAILY/WEEKLY/MONTHLY MaintenanceWeekly MonthlyQuarterly Monthly /QUARTERLY/ANNUAL MaintenanceAnnually Items that should not require maintenance Items not Requiring MaintenanceItems of note Section Troubleshooting Section Common Problems Troubleshooting SectionProblem Machine fills, but fill is weak Problem Low wash tank/power rinse tank temperatureProblem Ware is coming out dirty Section Service Procedures Preparation Steps Service ProceduresTools Required Time RequiredSpecial Parts After Maintenance Actions
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