Official Manual for Altivar 58 TRX AC Drives - Schneider Electric

Altivar® 58 TRX AC Drives

Selection

Spare Parts for ATV58HC10N4 to ATV58HC33N4

	Description	Model Numbers	Contents	Catalog No.

	Control board	ATV58HC10N4–HC33N4	Control board + option support + light ducting + 2 sub-D pins	VX4A381
			+ connector shield for option card PWB1

	Interface board	ATV58HC10N4–HC33N4	1 I/F interface board PWB7	VX4A382

	Gate drive board	ATV58HC10N4–HC33N4	1 gate drive board VFA7D-0585Z PWB3	VX5A38C10

	Gate board	ATV58HC10N4	1 gate drive VFA7D-4595A PWB5	VX5A38C11

		ATV58HC10N4	1 current gain board VF7X-2680A PWB6	VX5A38C12

		ATV58HC13N4, HC15N4, HC25N4	1 current gain board VF7X-2680B PWB6	VX5A38C13

	Current gain board	ATV58HC19N4	1 current gain board VF7X-2680C PWB6	VX5A38C14

		ATV58HC23N4–HC28N4	1 current gain board VF7X-2680D PWB6	VX5A38C15
		ATV58HC23N4–HC28N4	1 current gain board VF7X-2680D PWB6	VX5A38C15

		ATV58HC31N4	1 current gain board VF7X-2680E PWB6	VX5A38C16

		ATV58HC33N4	1 current gain board VF7X-2680F PWB6	VX5A38C17

	Contactor kit	ATV58HC10N4	1 contactor S-N65 + 1 filter RFM2E224KD	VY1A38101

		ATV58HC13N4	1 contactor S-N65 + 1 filter RFM2E224KD	VY1A38102

		ATV58HC15N4–HC19N4	1 contactor C-80A + 1 filter RFM2E224KD	VY1A38103

		ATV58HC23N4–HC33N4	1 contactor C-180A + 1 filter RFM2E224KD	VY1A38104

		ATV58HC10N4	1 current transformer HC-SL212V4B15CA, 212AT-4V	VY1A38111

		ATV58HC13N4	1 current transformer HC-SL300V4B15CA, 300AT-4V	VY1A38112

	Current transformer	ATV58HC15N4–HC19N4	1 current transformer HC-SL360V4B15CA, 360AT-4V	VY1A38113

		ATV58HC23N4–HC25N4	1 current transformer HC-MSN590V4B15G, 590AT-4V	VY1A38114

		ATV58HC28N4–HC33N4	1 current transformer HC- MSN760V4B15G, 760AT-4V	VY1A38115

	Power supply board	ATV58HC10N4–HC33N4	1 power supply board VFA7D-1877C PWB2	VY1A38120

		ATV58HC10N4	Size 8 insulating sheets	VY1A38210

	Insulating sheets	ATV58HC13N4–HC19N4	Size 9 insulating sheets	VY1A38211

		ATV58HC23N4–HC33N4	Size 10 insulating sheets	VY1A38212

	Thermal grease	ATV58HC10N4–HC33N4	35ml thermal grease	VY1A58856

		ATV58HC10N4	Screw kit for 90 KW	VY1ADV384

		ATV58HC13N4	Screw kit for 110 KW	VY1ADV385

	Screw kit	ATV58HC15N4	Screw kit for 132 KW	VY1ADV386

		ATV58HC19N4	Screw kit for 160 KW	VY1ADV387
		ATV58HC19N4	Screw kit for 160 KW	VY1ADV387

		ATV58HC23N4–HC25N4	Screw kit for 200-220 KW	VY1ADV388

		ATV58HC28N4–HC33N4	Screw kit for 250-280-315 KW	VY1ADV389

		ATV58HC10N4	1 metal support + 4 resistors 40W/21Kohms + 4 capacitors	VZ3C3810
			400V/8200µF + 2 insulating sheets + 1 copper bar kit + cables
			J752/CN91 + 12 screws

		ATV58HC13N4–HC19	1 metal support + 6 resistors 40W/21Kohms + 6 capacitors	VZ3C3811
			400V/8200µF +1 insulating sheet + 1 copper bar kit + cables
	Capacitor kit		J752/CN91 +18 screws

		ATV58HC23N4–HC25N4	2 main metal supports + 2 capacitor metal supports + 16	VZ3C3812
		ATV58HC23N4–HC25N4	2 main metal supports + 2 capacitor metal supports + 16	VZ3C3812
			resistors 40W/21Kohms + 8 capacitors 400V/8200µF + 1
			copper bar kit + cables J752/CN91 + 24 screws

		ATV58HC28N4–HC33N4	2 main metal supports + 2 capacitor metal supports +20	VZ3C3813
			resistors 40W/21Kohms + 8 capacitors 400V/8200µF + 1
			copper bar kit + cables J752/CN91 + 24 screws

	Input diode bridge	ATV58HC10N4–HC33N4	1 diode bridge DD240KB160	VZ3D381

	Input filter	ATV58HC10N4–HC33N4	1 filter VCR1005	VZ3D382

		ATV58HC10N4	1 fuse 6.6URD30TTF0350	VZ3F3801

	Power fuse	ATV58HC13N4–HC19N4	1 fuse 6.6URD30TTF0550	VZ3F3802

		ATV58HC23N4–HC25N4	1 fuse 6.6URD32TTF1000	VZ3F3803
		ATV58HC23N4–HC25N4	1 fuse 6.6URD32TTF1000	VZ3F3803

		ATV58HC28N4–HC33N4	1 fuse 6.6URD32TTF0900	VZ3F3804

	Control fuse	ATV58HC10N4–HC19N4	1 fuse 314 003	VZ3F3820

		ATV58HC23N4–HC33N4	1 fuse 314 005	VZ3F3821
		ATV58HC23N4–HC33N4	1 fuse 314 005	VZ3F3821

	Thermal sensor	ATV58HC10N4–HC33N4	1 thermal sensor EF6F203A2-02014	VZ3G381

	Output transistor	ATV58HC10N4	1 transistor MG400Q2YS60A	VZ3I381

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09/2003		© 2000–2003 Schneider Electric All Rights Reserved
09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Image 135

Schneider Electric 58 TRX Spare Parts for ATV58HC10N4 to ATV58HC33N4, 135, Description Model Numbers Contents Catalog No

Contents

Altivar 58 TRX Drives Product Support and Contacts Altivar 58 TRX AC Drives Contents Product Overview Product Overview User Interface Options and Accessories User Interface Options and Accessories Ventilation Kits Conduit Entrance KitsDynamic Braking Resistor Kits Features Type H Drive ControllersATV58 TRX Type H Drive Controllers Ratings ATV58HU54M2ZU ATV58HU90N4XZU ATV58HU18N4ZU ATV58HU29N4ZU ATV58HU41N4ZUATV58HU54N4XZU ATV58HU72N4XZU Output Current Power at Rated Load Catalog Number Type E Drive Controllers ATV58 TRX Type E Drive ControllersATV58 TRX Type E Product Family Type F Drive Controllers ATV58 TRX Type F Drive ControllersATV58 TRX Type F Product Family Type N Drive Controllers ATV58 TRX Type N Drive ControllersRated Output Transient Output Current Size Catalog Number ATV58 Type FVC Drive Controllers Type FVC Drive Controllers Applications ATV58FHU90N4KU ATV58FHU18N4KU ATV58FHU29N4KU ATV58FHU41N4KUATV58FHU54N4KU ATV58FHU72N4KU Frame Size Terminal Locations for Type H and Type FVC DrivesTerminal Locations for ATV58 TRX Type H and Type FVC Drives Frame Size Frame Sizes 2 Frame Sizes 4 Terminal Locations for ATV58 TRX Type H Drives Description of Power Terminals Description of Power TerminalsConduit Connections for Type E and Type F Drive Controllers ATV58 TRX Control Terminals Terminal Function CharacteristicsDescription of Control Terminals Description of Control Terminals Function of Terminals Terminals Function Electrical CharacteristicsDescription of Type FVC Control Terminals Description of ATV58 Type FVC Control Terminals Keypad Display Keypad Display Menu Structure Configuration File StorageAccess Control Accessing Menus Magelis Terminal Powersuite Option Overview of I/O Extension Cards Summary of User Interface Options and I/O Extension CardsSummary of User Interface Options Extension Cards Terminals for the I/O Extension Card with Analog Inputs Functions and Characteristics of TerminalsSpecifications Extension Cards Logic inputs Impedance = 3.5 kΩ ATV58 Pump Switching Option Card VW3A58210U COM DI Terminals for Pump Switching Option CardFunction Characteristics AI3A, AI3B VAC Logic Input Module VW3A58275U Vac Logic Input Module Typical Wiring Communication Options Communication OptionsCommunication Options Conduit Entry Kits Ventilation Kits and Conduit Entry KitsVentilation Kits Conduit Entry Kits Braking Torque with Resistor Characteristics of Braking Module and ResistorsDynamic Braking Resistor Kits Dynamic Braking Resistor Kits Following example illustrates the process Given Calculating Resistor Size Altivar 58 TRX AC Drives DB Kits Technical Specifications Current/Time Characteristics for DB Resistor Assemblies External RFI Filters EMC Kits and RFI FiltersElectromagnetic Compatibility EMC Kits Internal RFI Filters Motor Protecting Output Filters CharacteristicsLine Reactors and Output Filters Line Reactors Analog or Digital I/O Extension Cards Macro-Configuration ProgrammingMACRO-CONFIGURATION Programming Material Handling General Use Variable Torque Basic I/O Parameter Units Description Display ParametersDisplay Parameters Parameter Adjustment Parameters Adjustment Parameters IR Compensation Skip Frequency DiagramSkip Frequency Low Speed Run Time Limit Drive and Motor Configuration Parameters Drive and Motor Configuration Parameters Automatic Adaptation of the Deceleration Ramp Motor Power FactorAlternate Ramp Switching using Frequency Threshold Auto Tune Torque Limit Switching FrequencyConfigurable Switching Frequencies Acceleration and Deceleration Ramp Profile Energy Economizer Volts/Hertz AdjustmentCurrent Limit Adaptation Curves Motor Noise Reduction Thermal Protection of ATV58 TRX Controller Thermal Protection with PTC Probes Drive Control Parameters Drive Control Parameters Configurable I/O Functions Configurable I/O Functions + B + a Function Compatibility Function Compatibility Assignment of Logic Inputs LIx Preset Speed Logic +/- Speed Wiring ExamplePreset Speeds Timing Diagram Preset Speeds Freewheel Stop Below Selectable Frequency Controlled Stop DiagramSwitching Between Two Motors Controlled Stop Functions Reference Switching Auto Manual Reference Switching Timing and Wiring DiagramsFault Reset External Fault Speed Reference Summing Speed Reference Summing DiagramAssignment of Analog Inputs AIx Assignment of Analog Inputs AIX PSP FBS Input Range Description Motor RPM @ drive controller maximum frequency Encoder Speed Feedback Thermo Temperature Probe PTC Incremental Speed ReferenceTachometer Speed Feedback High Speed Attained Assignment of Logic Outputs R2 or LOxDrive Running Output Contactor Control Motor Thermal Level Attained Loss of Follower 4-20 mA SignalBrake Logic Command Current Level Attained Assignment of Analog Outputs AOx Motor Thermal State PI ErrorPI Integral Error Motor Power Fault Management Parameters Fault Management Parameters Loss of Follower Fault Reset TypeOutput Phase Loss Input Phase Loss Automatic Catch of a Spinning Load Catch-on-the-fly Controlled Stop on Power Loss Altivar 58 TRX AC Drives + Speed/ Speed Around a Reference Type FVC Adjustment ParametersATV58 Type FVC Adjustment Parameters Ability to Shape Acceleration and Deceleration Ramps Control Mode Speed Loop ModesMotor Fluxing Options PID Regulator Analog Torque Limit Preset Setpoints for PID RegulatorType FVC Analog Inputs ATV58 Type FVC Analog Inputs Type FVC Analog and Logic Outputs ATV58 Type FVC Analog OutputsATV58 Type FVC Logic Outputs Parameter Summary Adjustment ParametersCommand Menu Parameters Parameter Summary LI1 AI1 LI2 AI2 LI3 AO1 LI4 LI5 AI3 LI6 Fault Menu ParametersAnalog Logic Customer Setting Outputs Inputs Assignment Parameter Code Parameter Code Factory SettingMenu Overview Menu Overview Menu Overview General Configuration Registers Communication ParametersWord Code Units Description Possible Values or Range Drive Configuration Registers Code Description Possible Values or Range Configuration Registers W104 Fault Configuration Registers Adjustment RegistersWord Code Description Possible Values or Range TDC JOGJGT IDC SPG TA2TA3 TA4 CMI Control RegistersCMD LFR Monitoring Registers ETI ETI2ETI3 EP2 DP1EP1 DP2 AI1R DP8EP8 Iolr Special Drivecom Registers Spdl SpalSpah Spat Power Section Construction Information Power Section Construction Information Filter Diode Capacitor Dynamic Igbt Performance Information Constant Torque Rated Products Performance Information Constant Torque Rated Products Operation in overspeed Speed Regulation Constant Torque Rated ProductsSpeed Regulation Constant Torque Rated Products Maximum Transient Torque Removing the Protective Cover Installation RecommendationsInstallation Recommendations Minimum Clearances Mounting in a General-Purpose Metal Enclosure Mounting in a Type 12 or IP54 Metal EnclosureATV58 TRX Model Fan Flow Rate Rth = Ti To Calculating Enclosure Size 100 Wiring RecommendationsWiring Recommendations Recommendations for Wire Sizing 101 5000 AIC Motor Power Rated102 Catalog Number 208 230 400 460 103 104 13.4 11.4 Motor Power at 4 kHz Rated Input Line Current105 With Additional 3% 106 Output Wiring Precautions ATV58H LC1 Wiring Diagram for Output ContactorUsing a Line Contactor or an Output Contactor 107 108 Wiring Diagrams for ATV58 TRX Type H and Type N ControllersSingle Phase Three Phase 109 Wiring Diagram for ATV58 TRX Type E Controllers Single Phase 110 Wiring Diagram for ATV58 TRX Type E Controllers Three Phase 111 Wiring Diagram for ATV58 TRX Type F Controllers Single Phase 112 Wiring Diagram for ATV58 TRX Type F Controllers Three Phase Fuses Recommended Fuses 208/230 V Single-Phase Drive ControllersRecommended Fuses 208/230 V Three-Phase Drive Controllers Recommended Branch Circuit Protection Devices Recommended Fuses 400/460 V Three-Phase Drive Controllers 114F1-F2-F3 Motor Drive Controller 115 Type H SpecificationsATV58 TRX Type H Specifications Environmental Specifications 116 Electrical Specifications 117 Type FVC Specifications ATV58 Type FVC Specifications118 119 120 DimensionsDimensions Dimensions for Type H and Type FVC Frame Sizes 6 Product Catalog No Weight 121In. mm Dimensions for Type N Models ATV58 TRX Type N Models122 123 Conduit Entry Kit VW3A58842 to VW3A58845 124 Conduit Entry Kit VW3A58846 and VW3A58847 Plate for EMC Mounting Single-Phase Line Reactors VW3A58501 and VW3A58502Ventilation Fan Kits VW3A58821 to VW3A58826 RFI Input Filters EMC VW3A58401 to VW3A58407 ATV58 Type FVC Models with EMI Filter WeightsWeights ATV58 TRX Type H Models without EMI Filter Available Type H Models SelectionSelection Catalog Number Identification ATV58HU18N4ZU 128 129 Available Type FVC ModelsAvailable Type E Models Available Type F Models Options Field Installed Available Type N Models130 131 DB Resistor KitsConduit Entrance Kits Line Reactors Line Reactors-480 V Rated Three PhaseExternal RFI Input Filters 132 Line Reactors-208/230 V Rated Three Phase Line Reactors-208/230 V Rated Single Phase133 Spare Parts List for ATV58 TRX Controllers 134Description For Use on Drives Catalog Number Description Model Numbers Contents Catalog No Spare Parts for ATV58HC10N4 to ATV58HC33N4135 136 Part 2 Products Suggested SpecificationsSuggested Specifications for ATV58 Type H Controllers Part 1 General 138 Application DataEnvironmental Ratings Protection 139 Adjustments and Configurations Operator Interface Control140 Braking Application-dependent Option Harmonic Analysis141 142 InstallationPart 3 Execution Inspection 143 Class 8839 58M Enclosed AC Drives General Information IntroductionEnclosure Types Floor Mount Barriered145 Class Type Number Modifications Standard FeaturesBypass Standard Features Drive Selection 147 With Bypass Power Circuit DescriptionsPower Circuits Without Bypass Barriered Bypass Line Reactor Options149 Harmonic Filter Options Line Contactor Options150 Standard Modifications Operator Control Device Options151 Communication and Option Cards Pilot Light Options Miscellaneous Options Mod U10 Motor Space Heater Sequencing Circuit Mod Z10 VDC Power SupplyMod Additional Control Power VA Transformer Capacity Mod Permanent Wire Markers Sleeve Type Control Options Factory Engineered Modifications Mod E228 Motor over temperature logic input Mod E218 Signal loss follower alarm relayMod E221 Seal water solenoid with pressure switch feedback Mod E227 Blown fuse indicators on control fuses Mod E233 CM-3350 PowerLogic circuit monitor Mod E229 Expand RTD inputs motor protection alarmMod E231 PowerLogic power meter display Mod E232 CM-3250 PowerLogic circuit monitor Enclosure & Miscellaneous Modifications Power Options Mod E410 Soft Starter Bypass Mod E408 Semi F47 Power ComplianceMod E407 Motor a or B contactor alternation scheme Mod E409 Line contactor without bypass Three Phase Line Reactors Line Reactors160 Motor Protecting Output Filters Motor Protecting Output Filters161 Three Phase Drive Isolation Transformers Three Phase 60 Hz Class B IeeeVoltage Codes 208/230 V CT/VT Dimensions and Weights for MountingKnockout Dimensions Weight Enclosure Dimensions Size 460 208/230 Weight Enclosure Dimensions 460 208/230164 165 460 208/230 Size 208/230 Enclosure Size 166 167 Hp VT Controllers @ 460 460 Size 168 Dimensions Enclosure Size169 Application Information 171 Input Currents Ratings With and without Line ReactorDrive Isolation Transformer Speed Range & Regulation Dynamic Braking Follower SignalsAccelerating Torque PI Regulator 173 Specifications for Drive ControllersEnclosure Types Relay Contact Ratings 174 Submittals SpecificationsScope of Work References Part 2 Product Ratings Motor DataApplication Data Environmental Ratings Adjustments and Configurations Protection178 Operator Controls AC Drive Sequencing Requirements179 System Control and Interface Requirements Communication and Networking Requirements180 Message Display Center Requirements Emergency Full Speed Requirements181 182 Harmonic Mitigation Equipment Requirements Training InstallationPart 3 Execution Inspection 184 185 Class 8839 Econoflex AC Drives 186 Drive SelectionClass Type Number Modifications Test-Normal Selector Switch Description Standard FeaturesStandard Features Power Circuit Descriptions Speed Potentiometer Hand-Off-Auto selector switch, Start-Stop pushbuttonsFactory Modifications Factory Modifications Light Options Mod Red power On, Green AFC Run, Yellow AFC FaultControl Options Start-Stop pushbuttons, Speed Potentiometer None Omit Keypad Display Miscellaneous Options Mod Description Line ReactorLine Contactor To 15 PSI Transducer with Digital Display Component Locations Component Locations191 192 193 Class 8839 ATV58 Econoflex Drive Controller Ratings 230 Vac RatingsController Ratings Class 8839 ATV58 Econoflex Drive Controller Ratings 460 Vac Factory-mounted Line Reactor Input Current RatingsClass 8839 ATV58 Econoflex Drive Controller Ratings 208 Vac 195 196 197 Technical CharacteristicsTechnical Characteristics Specifications for 460 Vac Drive Controllers Dissipated Watts Loss Dissipated Watts Loss198 199 Dimensions and WeightsDimensions and Weights for Type 1 and Type 12K Enclosures Weight Enclosure Dimensions 460 208/230 Vac 460 208/230 Vac 200 208/230 Vac Econoflex Models Recommended Spare PartsRecommended Spare Parts Vac Econoflex Models 202 Controller Horsepower Circuit BreakerCircuit Breaker List Circuit Breaker List 203 Application Information 204 Input Current Ratings 205 Speed Range and Regulation Sample Specifications References206 Construction SubmittalsPart 2 Product Manufacturers 208 Keypad Display Interface Operator Controls209 210 Drive Isolation & Bypass ContactorsHarmonic Mitigation Documentation 211 Class 8998 Motor Control Centers 212 General Information and MCC Package FeaturesMCC Package Features General Information NEMA/EEMAC Factory Options, Monitoring and IndicationFactory Options Monitoring and Indication AC Drive Options AC Drive Options and Basic Drive Power CircuitBasic Drive Power Circuit Basic Drive Power Circuit Variable Torque 208/240 Vac Altivar 58 TRX AC Drives Space RequirementsSpace Requirements Variable Torque 480 Vac Altivar 58 TRX AC Drives Constant Torque 208/240 Vac Altivar 58 TRX AC Drives Variable Torque, Low Noise 480 Vac Altivar 58 TRX AC Drives216 Power Contactor Options Power Contactor Options217 218 Pilot Devices and Misc. OptionsPilot Devices Option 219 Auto Start Relay without Delay Multi-Drive Process Line Cabinets MULTI-DRIVE Process Line Cabinets220 Wiring Diagrams Wiring Diagrams221 222 223 Regulatory Requirements 224 225 Thermal Management 226 Electrical Ratings 227 Control Optional General Purpose Input/Output Extension228 Optional Isolation/Bypass Contactors Harmonic Analysis229 230 Page Schneider Electric Altivar 58 TRX AC Drives