Altivar 58 TRX AC Drives | Schneider Electric instruction

Altivar® 58 TRX AC Drives

Dynamic Braking Resistor Kits

DB resistor requirements:

Peak braking power required to develop braking torque (Tb) when decelerating from a given speed

Pi = Tb x Nbase/(7.04) = (1.97 x 1740)/(7.04) = 487 W

The braking power that must be absorbed for a time (td) during stopping or speed changing operation: Pd = 0.5 x Pi = 0.5 x 487 = 243 W for a period of td seconds

The average braking power that must be dissipated during a machine cycle:

Pa = Pd x td/tc = 243 x 5/30 = 40.5 W

Capability of VW3A66711 DB resistor assembly for ATV58U72N4 controller:

Peak braking power that can be developed with VW3A66711 DB resistor assembly with controller

configured for 460 Vac input line operation: P	= (V )2/R	db	= (850 V)2/120 Ω = 6020 W
i	db	db

The braking power that can be absorbed for td (based on DB resistor hot state current-time

characteristic curve shown on page 37):
P	d	= R	x ((Multiple of I	r	at t ) x Ir)2	= 120Ω x (3.5 x 1.0)2	= 1470 W
	d	db		r	d

Since Rdb limits the peak current that can be drawn from the drive controller DC bus, the value of [(Multiple of Ir) x Ir] must be limited to no greater than (√ pi/Rdb).

The average braking power that can be dissipated continuously:

P	= R	x (I )2	= 120 Ω x (1)2 = 120 W
a	db	r

For this example, the VW3A66711 DB resistor assembly will work as intended for the application.

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© 2000–2003 Schneider Electric All Rights Reserved		09/2003
© 2000–2003 Schneider Electric All Rights Reserved		09/2003

Image 36

Schneider Electric manual Altivar 58 TRX AC Drives

Contents

Altivar 58 TRX Drives Product Support and Contacts Contents Altivar 58 TRX AC Drives Product Overview Product Overview User Interface Options and Accessories User Interface Options and Accessories Ventilation Kits Conduit Entrance KitsDynamic Braking Resistor Kits Features Type H Drive ControllersATV58 TRX Type H Drive Controllers Ratings ATV58HU54M2ZU ATV58HU18N4ZU ATV58HU29N4ZU ATV58HU41N4ZU ATV58HU54N4XZUATV58HU72N4XZU ATV58HU90N4XZU Output Current Power at Rated Load Catalog Number Type E Drive Controllers ATV58 TRX Type E Drive ControllersATV58 TRX Type E Product Family Type F Drive Controllers ATV58 TRX Type F Drive ControllersATV58 TRX Type F Product Family Type N Drive Controllers ATV58 TRX Type N Drive ControllersRated Output Transient Output Current Size Catalog Number Type FVC Drive Controllers ATV58 Type FVC Drive Controllers Applications ATV58FHU18N4KU ATV58FHU29N4KU ATV58FHU41N4KU ATV58FHU54N4KUATV58FHU72N4KU ATV58FHU90N4KU Terminal Locations for Type H and Type FVC Drives Terminal Locations for ATV58 TRX Type H and Type FVC DrivesFrame Size Frame Sizes 2 Frame Sizes 4 Frame Size Terminal Locations for ATV58 TRX Type H Drives Description of Power Terminals Description of Power TerminalsConduit Connections for Type E and Type F Drive Controllers Terminal Function Characteristics Description of Control TerminalsDescription of Control Terminals ATV58 TRX Control Terminals Terminals Function Electrical Characteristics Description of Type FVC Control TerminalsDescription of ATV58 Type FVC Control Terminals Function of Terminals Keypad Display Keypad Display Configuration File Storage Access ControlAccessing Menus Menu Structure Powersuite Option Magelis Terminal Summary of User Interface Options and I/O Extension Cards Summary of User Interface OptionsExtension Cards Overview of I/O Extension Cards Functions and Characteristics of Terminals SpecificationsExtension Cards Terminals for the I/O Extension Card with Analog Inputs Logic inputs Impedance = 3.5 kΩ Pump Switching Option Card VW3A58210U ATV58 Terminals for Pump Switching Option Card Function CharacteristicsAI3A, AI3B COM DI Vac Logic Input Module Typical Wiring VAC Logic Input Module VW3A58275U Communication Options Communication OptionsCommunication Options Ventilation Kits and Conduit Entry Kits Ventilation KitsConduit Entry Kits Conduit Entry Kits Characteristics of Braking Module and Resistors Dynamic Braking Resistor KitsDynamic Braking Resistor Kits Braking Torque with Resistor Calculating Resistor Size Following example illustrates the process Given Altivar 58 TRX AC Drives Current/Time Characteristics for DB Resistor Assemblies DB Kits Technical Specifications EMC Kits and RFI Filters Electromagnetic Compatibility EMC KitsInternal RFI Filters External RFI Filters Characteristics Line Reactors and Output FiltersLine Reactors Motor Protecting Output Filters Macro-Configuration Programming MACRO-CONFIGURATION ProgrammingMaterial Handling General Use Variable Torque Basic I/O Analog or Digital I/O Extension Cards Display Parameters Display ParametersParameter Parameter Units Description Adjustment Parameters Adjustment Parameters Skip Frequency Diagram Skip FrequencyLow Speed Run Time Limit IR Compensation Drive and Motor Configuration Parameters Drive and Motor Configuration Parameters Motor Power Factor Alternate Ramp Switching using Frequency ThresholdAuto Tune Automatic Adaptation of the Deceleration Ramp Switching Frequency Configurable Switching FrequenciesAcceleration and Deceleration Ramp Profile Torque Limit Volts/Hertz Adjustment Current Limit Adaptation CurvesMotor Noise Reduction Energy Economizer Thermal Protection with PTC Probes Thermal Protection of ATV58 TRX Controller Drive Control Parameters Drive Control Parameters Configurable I/O Functions Configurable I/O Functions + a + B Function Compatibility Function Compatibility Assignment of Logic Inputs LIx +/- Speed Wiring Example Preset Speeds Timing DiagramPreset Speeds Preset Speed Logic Controlled Stop Diagram Switching Between Two MotorsControlled Stop Functions Freewheel Stop Below Selectable Frequency Reference Switching Timing and Wiring Diagrams Fault ResetExternal Fault Reference Switching Auto Manual Speed Reference Summing Diagram Assignment of Analog Inputs AIxAssignment of Analog Inputs AIX Speed Reference Summing Input Range Description PSP FBS Encoder Speed Feedback Motor RPM @ drive controller maximum frequency Thermo Temperature Probe PTC Incremental Speed ReferenceTachometer Speed Feedback Assignment of Logic Outputs R2 or LOx Drive RunningOutput Contactor Control High Speed Attained Loss of Follower 4-20 mA Signal Brake Logic CommandCurrent Level Attained Motor Thermal Level Attained Assignment of Analog Outputs AOx PI Error PI Integral ErrorMotor Power Motor Thermal State Fault Management Parameters Fault Management Parameters Fault Reset Type Output Phase LossInput Phase Loss Loss of Follower Controlled Stop on Power Loss Automatic Catch of a Spinning Load Catch-on-the-fly Altivar 58 TRX AC Drives Type FVC Adjustment Parameters ATV58 Type FVC Adjustment ParametersAbility to Shape Acceleration and Deceleration Ramps + Speed/ Speed Around a Reference Control Mode Speed Loop ModesMotor Fluxing Options PID Regulator Preset Setpoints for PID Regulator Type FVC Analog InputsATV58 Type FVC Analog Inputs Analog Torque Limit Type FVC Analog and Logic Outputs ATV58 Type FVC Analog OutputsATV58 Type FVC Logic Outputs Adjustment Parameters Command Menu ParametersParameter Summary Parameter Summary Fault Menu Parameters Analog Logic Customer Setting Outputs InputsAssignment LI1 AI1 LI2 AI2 LI3 AO1 LI4 LI5 AI3 LI6 Parameter Code Factory Setting Menu OverviewMenu Overview Parameter Code Menu Overview General Configuration Registers Communication ParametersWord Code Units Description Possible Values or Range Drive Configuration Registers Configuration Registers Code Description Possible Values or Range W104 Fault Configuration Registers Adjustment RegistersWord Code Description Possible Values or Range JOG JGTIDC TDC TA2 TA3TA4 SPG Control Registers CMDLFR CMI Monitoring Registers ETI ETI2ETI3 DP1 EP1DP2 EP2 DP8 EP8Iolr AI1R Special Drivecom Registers Spal SpahSpat Spdl Power Section Construction Information Power Section Construction Information Filter Diode Capacitor Dynamic Igbt Performance Information Constant Torque Rated Products Performance Information Constant Torque Rated Products Speed Regulation Constant Torque Rated Products Speed Regulation Constant Torque Rated ProductsMaximum Transient Torque Operation in overspeed Installation Recommendations Installation RecommendationsMinimum Clearances Removing the Protective Cover Mounting in a General-Purpose Metal Enclosure Mounting in a Type 12 or IP54 Metal EnclosureATV58 TRX Model Fan Flow Rate Calculating Enclosure Size Rth = Ti To Wiring Recommendations Wiring RecommendationsRecommendations for Wire Sizing 100 101 Motor Power Rated 102Catalog Number 208 230 5000 AIC 103 400 460 104 Motor Power at 4 kHz Rated Input Line Current 105With Additional 3% 13.4 11.4 Output Wiring Precautions 106 Wiring Diagram for Output Contactor Using a Line Contactor or an Output Contactor107 ATV58H LC1 Wiring Diagrams for ATV58 TRX Type H and Type N Controllers Single PhaseThree Phase 108 Wiring Diagram for ATV58 TRX Type E Controllers Single Phase 109 Wiring Diagram for ATV58 TRX Type E Controllers Three Phase 110 Wiring Diagram for ATV58 TRX Type F Controllers Single Phase 111 Wiring Diagram for ATV58 TRX Type F Controllers Three Phase 112 Recommended Fuses 208/230 V Single-Phase Drive Controllers Recommended Fuses 208/230 V Three-Phase Drive ControllersRecommended Branch Circuit Protection Devices Fuses Recommended Fuses 400/460 V Three-Phase Drive Controllers 114F1-F2-F3 Motor Drive Controller Type H Specifications ATV58 TRX Type H SpecificationsEnvironmental Specifications 115 Electrical Specifications 116 117 Type FVC Specifications ATV58 Type FVC Specifications118 119 Dimensions DimensionsDimensions for Type H and Type FVC Frame Sizes 6 120 Product Catalog No Weight 121In. mm Dimensions for Type N Models ATV58 TRX Type N Models122 Conduit Entry Kit VW3A58842 to VW3A58845 123 Conduit Entry Kit VW3A58846 and VW3A58847 124 Single-Phase Line Reactors VW3A58501 and VW3A58502 Ventilation Fan Kits VW3A58821 to VW3A58826RFI Input Filters EMC VW3A58401 to VW3A58407 Plate for EMC Mounting Weights WeightsATV58 TRX Type H Models without EMI Filter ATV58 Type FVC Models with EMI Filter Selection SelectionCatalog Number Identification Available Type H Models 128 ATV58HU18N4ZU Available Type FVC Models Available Type E ModelsAvailable Type F Models 129 Options Field Installed Available Type N Models130 131 DB Resistor KitsConduit Entrance Kits Line Reactors-480 V Rated Three Phase External RFI Input Filters132 Line Reactors Line Reactors-208/230 V Rated Three Phase Line Reactors-208/230 V Rated Single Phase133 Spare Parts List for ATV58 TRX Controllers 134Description For Use on Drives Catalog Number Description Model Numbers Contents Catalog No Spare Parts for ATV58HC10N4 to ATV58HC33N4135 136 Suggested Specifications Suggested Specifications for ATV58 Type H ControllersPart 1 General Part 2 Products Application Data Environmental RatingsProtection 138 Adjustments and Configurations 139 Operator Interface Control140 Braking Application-dependent Option Harmonic Analysis141 Installation Part 3 ExecutionInspection 142 Class 8839 58M Enclosed AC Drives 143 General Information IntroductionEnclosure Types Floor Mount Barriered145 Standard Features Bypass Standard FeaturesDrive Selection Class Type Number Modifications 147 Power Circuit Descriptions Power CircuitsWithout Bypass With Bypass Barriered Bypass Line Reactor Options149 Harmonic Filter Options Line Contactor Options150 Standard Modifications Operator Control Device Options151 Pilot Light Options Communication and Option Cards Miscellaneous Options Mod Z10 VDC Power Supply Mod Additional Control Power VA Transformer CapacityMod Permanent Wire Markers Sleeve Type Mod U10 Motor Space Heater Sequencing Circuit Factory Engineered Modifications Control Options Mod E218 Signal loss follower alarm relay Mod E221 Seal water solenoid with pressure switch feedbackMod E227 Blown fuse indicators on control fuses Mod E228 Motor over temperature logic input Mod E229 Expand RTD inputs motor protection alarm Mod E231 PowerLogic power meter displayMod E232 CM-3250 PowerLogic circuit monitor Mod E233 CM-3350 PowerLogic circuit monitor Power Options Enclosure & Miscellaneous Modifications Mod E408 Semi F47 Power Compliance Mod E407 Motor a or B contactor alternation schemeMod E409 Line contactor without bypass Mod E410 Soft Starter Bypass Three Phase Line Reactors Line Reactors160 Motor Protecting Output Filters Motor Protecting Output Filters161 Three Phase Drive Isolation Transformers Three Phase 60 Hz Class B IeeeVoltage Codes Dimensions and Weights for Mounting Knockout DimensionsWeight Enclosure Dimensions Size 460 208/230 208/230 V CT/VT Weight Enclosure Dimensions 460 208/230164 460 208/230 Size 165 166 208/230 Enclosure Size Hp VT Controllers @ 460 167 168 460 Size Dimensions Enclosure Size169 Application Information Input Currents Ratings With and without Line Reactor Drive Isolation TransformerSpeed Range & Regulation 171 Follower Signals Accelerating TorquePI Regulator Dynamic Braking Specifications for Drive Controllers Enclosure TypesRelay Contact Ratings 173 174 Specifications Scope of WorkReferences Submittals Part 2 Product Motor Data Application DataEnvironmental Ratings Ratings Adjustments and Configurations Protection178 Operator Controls AC Drive Sequencing Requirements179 System Control and Interface Requirements Communication and Networking Requirements180 Message Display Center Requirements Emergency Full Speed Requirements181 Harmonic Mitigation Equipment Requirements 182 Installation Part 3 ExecutionInspection Training 184 Class 8839 Econoflex AC Drives 185 Drive Selection ClassType Number Modifications 186 Standard Features Standard FeaturesPower Circuit Descriptions Test-Normal Selector Switch Description Hand-Off-Auto selector switch, Start-Stop pushbuttons Factory ModificationsFactory Modifications Speed Potentiometer Red power On, Green AFC Run, Yellow AFC Fault Control Options Start-Stop pushbuttons, Speed PotentiometerNone Light Options Mod Miscellaneous Options Mod Description Line Reactor Line ContactorTo 15 PSI Transducer with Digital Display Omit Keypad Display Component Locations Component Locations191 192 193 Ratings Controller RatingsClass 8839 ATV58 Econoflex Drive Controller Ratings 460 Vac Class 8839 ATV58 Econoflex Drive Controller Ratings 230 Vac Input Current Ratings Class 8839 ATV58 Econoflex Drive Controller Ratings 208 Vac195 Factory-mounted Line Reactor 196 Technical Characteristics Technical CharacteristicsSpecifications for 460 Vac Drive Controllers 197 Dissipated Watts Loss Dissipated Watts Loss198 Dimensions and Weights Dimensions and Weights for Type 1 and Type 12K EnclosuresWeight Enclosure Dimensions 460 208/230 Vac 199 200 460 208/230 Vac Recommended Spare Parts Recommended Spare PartsVac Econoflex Models 208/230 Vac Econoflex Models Controller Horsepower Circuit Breaker Circuit Breaker ListCircuit Breaker List 202 Application Information 203 Input Current Ratings 204 Speed Range and Regulation 205 Sample Specifications References206 Submittals Part 2 ProductManufacturers Construction 208 Keypad Display Interface Operator Controls209 Drive Isolation & Bypass Contactors Harmonic MitigationDocumentation 210 Class 8998 Motor Control Centers 211 General Information and MCC Package Features MCC Package FeaturesGeneral Information 212 Factory Options, Monitoring and Indication Factory OptionsMonitoring and Indication NEMA/EEMAC AC Drive Options and Basic Drive Power Circuit Basic Drive Power CircuitBasic Drive Power Circuit AC Drive Options Space Requirements Space RequirementsVariable Torque 480 Vac Altivar 58 TRX AC Drives Variable Torque 208/240 Vac Altivar 58 TRX AC Drives Constant Torque 208/240 Vac Altivar 58 TRX AC Drives Variable Torque, Low Noise 480 Vac Altivar 58 TRX AC Drives216 Power Contactor Options Power Contactor Options217 Pilot Devices and Misc. Options Pilot DevicesOption 218 Auto Start Relay without Delay 219 Multi-Drive Process Line Cabinets MULTI-DRIVE Process Line Cabinets220 Wiring Diagrams Wiring Diagrams221 222 Regulatory Requirements 223 224 Thermal Management 225 Electrical Ratings 226 227 Control Optional General Purpose Input/Output Extension228 Optional Isolation/Bypass Contactors Harmonic Analysis229 230 Page Altivar 58 TRX AC Drives Schneider Electric