Pilot Devices and Misc. Options, 218 | Schneider Electric 58 TRX

Class 8998 Motor Control Centers

Pilot Devices and Misc. Options

PILOT DEVICES

Pilot Devices	Number of Spaces Used
(Available as 22 mm only. Choose only one pilot device form number below for each drive.)	(5 maximum available)

Hand-Off-Auto Selector with Manual Speed Potentiometer	2

Start & Stop Pushbuttons with Manual Speed Potentiometer	3

Forward-Off-Reverse Selector with Manual Speed Potentiometer	2

Pilot Lights
(Available as LED type, direct supply only.)

Red “Power On” Light	1

Yellow Push-To-Test “Fault” Light	1

Red Push-To-Test “Run” Light	1

Green Push-To-Test “Run” Light	1

Red Push-To-Test “Stopped” Light	1

Green Push-To-Test “Stopped” Light	1

Yellow Push-To-Test “Hand” and “Auto” Lights	1

MISCELLANEOUS OPTIONS

	Option		Space Adder

		3% Impedance:
		1 to 3 hp, 208/240 Vac	9"
		1 to 5 hp, 480 Vac
	Line Reactors
	Line Reactors	3% Impedance:
		3% Impedance:
	Each line reactor is mounted in the MCC cabinet as a separate unit	5 to 10 hp, 208/240 Vac	12"
		7.5 to 20 hp, 480 Vac	12"
	above the drive unit and is factory wired to the line side of the drive.	7.5 to 20 hp, 480 Vac
		25 hp VT, 480 Vac
	Not available on NEMA Type 12 MCCs.	25 hp VT, 480 Vac
	Not available on NEMA Type 12 MCCs.
		1% Impedance:	Included in drive
		15 to 50 hp, 208/240 Vac	as standard; no
		25 CT/VTLN to 500 hp, 480 Vac	space adder

	100 VA Customer Capacity on	1 to 3 hp, 208/240 Vac	12"
	100 VA Customer Capacity on	1 to 3 hp, 480 Vac with Basic Power Option	12"
	Drive’s 120 V Control Transformer	1 to 3 hp, 480 Vac with Basic Power Option

		All others	0"
		All others	0"

		Analog I/O Extension Card (VW3A58201U)
		Note: The bypass and output contactor power options	0"
		require factory use of 1 logic output on the Analog I/O	0"
		require factory use of 1 logic output on the Analog I/O
		Extension Card.

		Digital I/O Extension Card (VW3A58202U)	0"
	Option Cards
	Option Cards	Modbus Plus Communication Card (VW3A58302U)	0"
		Modbus Plus Communication Card (VW3A58302U)	0"

	Choose only one.	Modbus/Unitelway Communication Card (VW3A58303U)	0"

	Each option board is pre-installed onto drive inside unit with all	Profibus DP Communication Card (VW3A58307U)	0"

	customer terminations left unwired (Type 1A wiring).	Johnson Controls N2 Communication Card (VW3A58354U)	0"

		Landis & Staefa P1 Communication Module	0"
		(1000-6A58-KP1)	0"
		(1000-6A58-KP1)

		Ethernet Communication Card (VW3A58310U)	0"

		DeviceNet Communication Card (VW3A58309U)	0"

	Dynamic Braking Resistors	1 to 2 hp, 208/240 Vac	6"
		1 to 10 hp, 480 Vac	6"
		1 to 10 hp, 480 Vac
	The use of braking resistors dissipates excess energy generated by the
		3 to 10 hp, 208/240 Vac
	motor whenever the motor functions in the generator mode as on high-	3 to 10 hp, 208/240 Vac	9"
		15 to 20 hp, 480 Vac	9"
	inertia loads or machines driving a load. Resistors are mounted in the	15 to 20 hp, 480 Vac

	MCC cabinet as a separate unit above the drive unit and are factory	15 to 20 hp, 208/240 Vac	9"
	wired to the DC bus of the drive. Not available in NEMA Type 12 MCCs.	25 to 40 hp, 480 Vac	9"
		25 to 40 hp, 480 Vac

		1 to 10 hp, 208/240 Vac	3", 6", 12"
		1 to 20 hp, 480 Vac	3", 6", 12"
	Basic Unit Extenders	1 to 20 hp, 480 Vac
	Basic Unit Extenders
	Provides the amount of additional space shown in the Space Adder column
		15 to 50 hp Variable Torque, 208/240 Vac
	below the drive unit for customer-added devices with a single door to cover	15 to 50 hp Variable Torque, 208/240 Vac
		15 to 40 hp Constant Torque, 208/240 Vac
	the drive and added space. Only available for Basic Power Option.	15 to 40 hp Constant Torque, 208/240 Vac
		15 to 40 hp Variable Torque, Low Noise, 208/240 Vac
		15 to 40 hp Variable Torque, Low Noise, 208/240 Vac	3", 6", 9"
		25 to 50 hp Variable Torque, 480 Vac	3", 6", 9"
		25 to 50 hp Variable Torque, 480 Vac
		25 to 40 hp Constant Torque, 208/240 Vac
		25 to 40 hp Variable Torque, Low Noise, 208/240 Vac

218

© 2000–2003 Schneider Electric All Rights Reserved

09/2003

Image 218

Schneider Electric 58 TRX manual Pilot Devices and Misc. Options, 218

Contents

Altivar 58 TRX Drives Product Support and Contacts Contents Altivar 58 TRX AC Drives Product Overview Product Overview User Interface Options and Accessories User Interface Options and Accessories Dynamic Braking Resistor Kits Ventilation KitsConduit Entrance Kits ATV58 TRX Type H Drive Controllers FeaturesType H Drive Controllers Ratings ATV58HU54M2ZU ATV58HU72N4XZU ATV58HU18N4ZU ATV58HU29N4ZU ATV58HU41N4ZUATV58HU54N4XZU ATV58HU90N4XZU Output Current Power at Rated Load Catalog Number ATV58 TRX Type E Product Family Type E Drive ControllersATV58 TRX Type E Drive Controllers ATV58 TRX Type F Product Family Type F Drive ControllersATV58 TRX Type F Drive Controllers Rated Output Transient Output Current Size Catalog Number Type N Drive ControllersATV58 TRX Type N Drive Controllers Type FVC Drive Controllers ATV58 Type FVC Drive Controllers Applications ATV58FHU72N4KU ATV58FHU18N4KU ATV58FHU29N4KU ATV58FHU41N4KUATV58FHU54N4KU ATV58FHU90N4KU Frame Size Frame Sizes 2 Frame Sizes 4 Terminal Locations for Type H and Type FVC DrivesTerminal Locations for ATV58 TRX Type H and Type FVC Drives Frame Size Terminal Locations for ATV58 TRX Type H Drives Conduit Connections for Type E and Type F Drive Controllers Description of Power TerminalsDescription of Power Terminals Description of Control Terminals Terminal Function CharacteristicsDescription of Control Terminals ATV58 TRX Control Terminals Description of ATV58 Type FVC Control Terminals Terminals Function Electrical CharacteristicsDescription of Type FVC Control Terminals Function of Terminals Keypad Display Keypad Display Accessing Menus Configuration File StorageAccess Control Menu Structure Powersuite Option Magelis Terminal Extension Cards Summary of User Interface Options and I/O Extension CardsSummary of User Interface Options Overview of I/O Extension Cards Extension Cards Functions and Characteristics of TerminalsSpecifications Terminals for the I/O Extension Card with Analog Inputs Logic inputs Impedance = 3.5 kΩ Pump Switching Option Card VW3A58210U ATV58 AI3A, AI3B Terminals for Pump Switching Option CardFunction Characteristics COM DI Vac Logic Input Module Typical Wiring VAC Logic Input Module VW3A58275U Communication Options Communication OptionsCommunication Options Conduit Entry Kits Ventilation Kits and Conduit Entry KitsVentilation Kits Conduit Entry Kits Dynamic Braking Resistor Kits Characteristics of Braking Module and ResistorsDynamic Braking Resistor Kits Braking Torque with Resistor Calculating Resistor Size Following example illustrates the process Given Altivar 58 TRX AC Drives Current/Time Characteristics for DB Resistor Assemblies DB Kits Technical Specifications Internal RFI Filters EMC Kits and RFI FiltersElectromagnetic Compatibility EMC Kits External RFI Filters Line Reactors CharacteristicsLine Reactors and Output Filters Motor Protecting Output Filters Material Handling General Use Variable Torque Basic I/O Macro-Configuration ProgrammingMACRO-CONFIGURATION Programming Analog or Digital I/O Extension Cards Parameter Display ParametersDisplay Parameters Parameter Units Description Adjustment Parameters Adjustment Parameters Low Speed Run Time Limit Skip Frequency DiagramSkip Frequency IR Compensation Drive and Motor Configuration Parameters Drive and Motor Configuration Parameters Auto Tune Motor Power FactorAlternate Ramp Switching using Frequency Threshold Automatic Adaptation of the Deceleration Ramp Acceleration and Deceleration Ramp Profile Switching FrequencyConfigurable Switching Frequencies Torque Limit Motor Noise Reduction Volts/Hertz AdjustmentCurrent Limit Adaptation Curves Energy Economizer Thermal Protection with PTC Probes Thermal Protection of ATV58 TRX Controller Drive Control Parameters Drive Control Parameters Configurable I/O Functions Configurable I/O Functions + a + B Function Compatibility Function Compatibility Assignment of Logic Inputs LIx Preset Speeds +/- Speed Wiring ExamplePreset Speeds Timing Diagram Preset Speed Logic Controlled Stop Functions Controlled Stop DiagramSwitching Between Two Motors Freewheel Stop Below Selectable Frequency External Fault Reference Switching Timing and Wiring DiagramsFault Reset Reference Switching Auto Manual Assignment of Analog Inputs AIX Speed Reference Summing DiagramAssignment of Analog Inputs AIx Speed Reference Summing Input Range Description PSP FBS Encoder Speed Feedback Motor RPM @ drive controller maximum frequency Tachometer Speed Feedback Thermo Temperature Probe PTCIncremental Speed Reference Output Contactor Control Assignment of Logic Outputs R2 or LOxDrive Running High Speed Attained Current Level Attained Loss of Follower 4-20 mA SignalBrake Logic Command Motor Thermal Level Attained Assignment of Analog Outputs AOx Motor Power PI ErrorPI Integral Error Motor Thermal State Fault Management Parameters Fault Management Parameters Input Phase Loss Fault Reset TypeOutput Phase Loss Loss of Follower Controlled Stop on Power Loss Automatic Catch of a Spinning Load Catch-on-the-fly Altivar 58 TRX AC Drives Ability to Shape Acceleration and Deceleration Ramps Type FVC Adjustment ParametersATV58 Type FVC Adjustment Parameters + Speed/ Speed Around a Reference Motor Fluxing Options Control ModeSpeed Loop Modes PID Regulator ATV58 Type FVC Analog Inputs Preset Setpoints for PID RegulatorType FVC Analog Inputs Analog Torque Limit ATV58 Type FVC Logic Outputs Type FVC Analog and Logic OutputsATV58 Type FVC Analog Outputs Parameter Summary Adjustment ParametersCommand Menu Parameters Parameter Summary Assignment Fault Menu ParametersAnalog Logic Customer Setting Outputs Inputs LI1 AI1 LI2 AI2 LI3 AO1 LI4 LI5 AI3 LI6 Menu Overview Parameter Code Factory SettingMenu Overview Parameter Code Menu Overview Word Code Units Description Possible Values or Range General Configuration RegistersCommunication Parameters Drive Configuration Registers Configuration Registers Code Description Possible Values or Range W104 Word Code Description Possible Values or Range Fault Configuration RegistersAdjustment Registers IDC JOGJGT TDC TA4 TA2TA3 SPG LFR Control RegistersCMD CMI Monitoring Registers ETI3 ETIETI2 DP2 DP1EP1 EP2 Iolr DP8EP8 AI1R Special Drivecom Registers Spat SpalSpah Spdl Power Section Construction Information Power Section Construction Information Filter Diode Capacitor Dynamic Igbt Performance Information Constant Torque Rated Products Performance Information Constant Torque Rated Products Maximum Transient Torque Speed Regulation Constant Torque Rated ProductsSpeed Regulation Constant Torque Rated Products Operation in overspeed Minimum Clearances Installation RecommendationsInstallation Recommendations Removing the Protective Cover ATV58 TRX Model Fan Flow Rate Mounting in a General-Purpose Metal EnclosureMounting in a Type 12 or IP54 Metal Enclosure Calculating Enclosure Size Rth = Ti To Recommendations for Wire Sizing Wiring RecommendationsWiring Recommendations 100 101 Catalog Number 208 230 Motor Power Rated102 5000 AIC 103 400 460 104 With Additional 3% Motor Power at 4 kHz Rated Input Line Current105 13.4 11.4 Output Wiring Precautions 106 107 Wiring Diagram for Output ContactorUsing a Line Contactor or an Output Contactor ATV58H LC1 Three Phase Wiring Diagrams for ATV58 TRX Type H and Type N ControllersSingle Phase 108 Wiring Diagram for ATV58 TRX Type E Controllers Single Phase 109 Wiring Diagram for ATV58 TRX Type E Controllers Three Phase 110 Wiring Diagram for ATV58 TRX Type F Controllers Single Phase 111 Wiring Diagram for ATV58 TRX Type F Controllers Three Phase 112 Recommended Branch Circuit Protection Devices Recommended Fuses 208/230 V Single-Phase Drive ControllersRecommended Fuses 208/230 V Three-Phase Drive Controllers Fuses F1-F2-F3 Motor Drive Controller Recommended Fuses 400/460 V Three-Phase Drive Controllers114 Environmental Specifications Type H SpecificationsATV58 TRX Type H Specifications 115 Electrical Specifications 116 117 118 Type FVC SpecificationsATV58 Type FVC Specifications 119 Dimensions for Type H and Type FVC Frame Sizes 6 DimensionsDimensions 120 In. mm Product Catalog No Weight121 122 Dimensions for Type N ModelsATV58 TRX Type N Models Conduit Entry Kit VW3A58842 to VW3A58845 123 Conduit Entry Kit VW3A58846 and VW3A58847 124 RFI Input Filters EMC VW3A58401 to VW3A58407 Single-Phase Line Reactors VW3A58501 and VW3A58502Ventilation Fan Kits VW3A58821 to VW3A58826 Plate for EMC Mounting ATV58 TRX Type H Models without EMI Filter WeightsWeights ATV58 Type FVC Models with EMI Filter Catalog Number Identification SelectionSelection Available Type H Models 128 ATV58HU18N4ZU Available Type F Models Available Type FVC ModelsAvailable Type E Models 129 130 Options Field InstalledAvailable Type N Models Conduit Entrance Kits 131DB Resistor Kits 132 Line Reactors-480 V Rated Three PhaseExternal RFI Input Filters Line Reactors 133 Line Reactors-208/230 V Rated Three PhaseLine Reactors-208/230 V Rated Single Phase Description For Use on Drives Catalog Number Spare Parts List for ATV58 TRX Controllers134 135 Description Model Numbers Contents Catalog NoSpare Parts for ATV58HC10N4 to ATV58HC33N4 136 Part 1 General Suggested SpecificationsSuggested Specifications for ATV58 Type H Controllers Part 2 Products Protection Application DataEnvironmental Ratings 138 Adjustments and Configurations 139 140 Operator InterfaceControl 141 Braking Application-dependent OptionHarmonic Analysis Inspection InstallationPart 3 Execution 142 Class 8839 58M Enclosed AC Drives 143 Enclosure Types General InformationIntroduction 145 Floor MountBarriered Drive Selection Standard FeaturesBypass Standard Features Class Type Number Modifications 147 Without Bypass Power Circuit DescriptionsPower Circuits With Bypass 149 Barriered BypassLine Reactor Options 150 Harmonic Filter OptionsLine Contactor Options 151 Standard ModificationsOperator Control Device Options Pilot Light Options Communication and Option Cards Miscellaneous Options Mod Permanent Wire Markers Sleeve Type Mod Z10 VDC Power SupplyMod Additional Control Power VA Transformer Capacity Mod U10 Motor Space Heater Sequencing Circuit Factory Engineered Modifications Control Options Mod E227 Blown fuse indicators on control fuses Mod E218 Signal loss follower alarm relayMod E221 Seal water solenoid with pressure switch feedback Mod E228 Motor over temperature logic input Mod E232 CM-3250 PowerLogic circuit monitor Mod E229 Expand RTD inputs motor protection alarmMod E231 PowerLogic power meter display Mod E233 CM-3350 PowerLogic circuit monitor Power Options Enclosure & Miscellaneous Modifications Mod E409 Line contactor without bypass Mod E408 Semi F47 Power ComplianceMod E407 Motor a or B contactor alternation scheme Mod E410 Soft Starter Bypass 160 Three Phase Line ReactorsLine Reactors 161 Motor Protecting Output FiltersMotor Protecting Output Filters Voltage Codes Three Phase Drive Isolation TransformersThree Phase 60 Hz Class B Ieee Weight Enclosure Dimensions Size 460 208/230 Dimensions and Weights for MountingKnockout Dimensions 208/230 V CT/VT 164 Weight Enclosure Dimensions460 208/230 460 208/230 Size 165 166 208/230 Enclosure Size Hp VT Controllers @ 460 167 168 460 Size 169 DimensionsEnclosure Size Application Information Speed Range & Regulation Input Currents Ratings With and without Line ReactorDrive Isolation Transformer 171 PI Regulator Follower SignalsAccelerating Torque Dynamic Braking Relay Contact Ratings Specifications for Drive ControllersEnclosure Types 173 174 References SpecificationsScope of Work Submittals Part 2 Product Environmental Ratings Motor DataApplication Data Ratings 178 Adjustments and ConfigurationsProtection 179 Operator ControlsAC Drive Sequencing Requirements 180 System Control and Interface RequirementsCommunication and Networking Requirements 181 Message Display Center RequirementsEmergency Full Speed Requirements Harmonic Mitigation Equipment Requirements 182 Inspection InstallationPart 3 Execution Training 184 Class 8839 Econoflex AC Drives 185 Type Number Modifications Drive SelectionClass 186 Power Circuit Descriptions Standard FeaturesStandard Features Test-Normal Selector Switch Description Factory Modifications Hand-Off-Auto selector switch, Start-Stop pushbuttonsFactory Modifications Speed Potentiometer None Red power On, Green AFC Run, Yellow AFC FaultControl Options Start-Stop pushbuttons, Speed Potentiometer Light Options Mod To 15 PSI Transducer with Digital Display Miscellaneous Options Mod Description Line ReactorLine Contactor Omit Keypad Display 191 Component LocationsComponent Locations 192 193 Class 8839 ATV58 Econoflex Drive Controller Ratings 460 Vac RatingsController Ratings Class 8839 ATV58 Econoflex Drive Controller Ratings 230 Vac 195 Input Current RatingsClass 8839 ATV58 Econoflex Drive Controller Ratings 208 Vac Factory-mounted Line Reactor 196 Specifications for 460 Vac Drive Controllers Technical CharacteristicsTechnical Characteristics 197 198 Dissipated Watts LossDissipated Watts Loss Weight Enclosure Dimensions 460 208/230 Vac Dimensions and WeightsDimensions and Weights for Type 1 and Type 12K Enclosures 199 200 460 208/230 Vac Vac Econoflex Models Recommended Spare PartsRecommended Spare Parts 208/230 Vac Econoflex Models Circuit Breaker List Controller Horsepower Circuit BreakerCircuit Breaker List 202 Application Information 203 Input Current Ratings 204 Speed Range and Regulation 205 206 Sample SpecificationsReferences Manufacturers SubmittalsPart 2 Product Construction 208 209 Keypad Display InterfaceOperator Controls Documentation Drive Isolation & Bypass ContactorsHarmonic Mitigation 210 Class 8998 Motor Control Centers 211 General Information General Information and MCC Package FeaturesMCC Package Features 212 Monitoring and Indication Factory Options, Monitoring and IndicationFactory Options NEMA/EEMAC Basic Drive Power Circuit AC Drive Options and Basic Drive Power CircuitBasic Drive Power Circuit AC Drive Options Variable Torque 480 Vac Altivar 58 TRX AC Drives Space RequirementsSpace Requirements Variable Torque 208/240 Vac Altivar 58 TRX AC Drives 216 Constant Torque 208/240 Vac Altivar 58 TRX AC DrivesVariable Torque, Low Noise 480 Vac Altivar 58 TRX AC Drives 217 Power Contactor OptionsPower Contactor Options Option Pilot Devices and Misc. OptionsPilot Devices 218 Auto Start Relay without Delay 219 220 Multi-Drive Process Line CabinetsMULTI-DRIVE Process Line Cabinets 221 Wiring DiagramsWiring Diagrams 222 Regulatory Requirements 223 224 Thermal Management 225 Electrical Ratings 226 227 228 ControlOptional General Purpose Input/Output Extension 229 Optional Isolation/Bypass ContactorsHarmonic Analysis 230 Page Altivar 58 TRX AC Drives Schneider Electric