Component Locations, 191 | Schneider Electric 58 TRX instruction

Class 8839 Econoflex™ AC Drives

Component Locations

COMPONENT LOCATIONS

Front Component Locations for 1 to 100 HP 460 Vac and 1 to 50 HP 208/230 Vac Controllers (Class 8839, 58EPG4VY, Mods B07, B08, A09, B09, and E09 Shown)

Red Power On Pilot Light

Yellow AFC Fault Pilot Light

Green AFC Run Pilot Light

Yellow Bypass or Auto Pilot Light

Keypad Display and Programmer

Bypass Controls:

Test-Normal Switch

AFC-Off-Bypass Switch

EconoflexExt.tif

Circuit Breaker Disconnect

Control Options:

H-O-A Selector Switch

Manual Speed Pot

Start Pushbutton

Stop Pushbutton

09/2003

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Image 191

Schneider Electric 58 TRX manual Component Locations, 191

Contents

Altivar 58 TRX Drives Product Support and Contacts Altivar 58 TRX AC Drives Contents Product Overview Product Overview User Interface Options and Accessories User Interface Options and Accessories Dynamic Braking Resistor Kits Ventilation KitsConduit Entrance Kits ATV58 TRX Type H Drive Controllers FeaturesType H Drive Controllers Ratings ATV58HU54M2ZU ATV58HU90N4XZU ATV58HU18N4ZU ATV58HU29N4ZU ATV58HU41N4ZUATV58HU54N4XZU ATV58HU72N4XZU Output Current Power at Rated Load Catalog Number ATV58 TRX Type E Product Family Type E Drive ControllersATV58 TRX Type E Drive Controllers ATV58 TRX Type F Product Family Type F Drive ControllersATV58 TRX Type F Drive Controllers Rated Output Transient Output Current Size Catalog Number Type N Drive ControllersATV58 TRX Type N Drive Controllers ATV58 Type FVC Drive Controllers Type FVC Drive Controllers Applications ATV58FHU90N4KU ATV58FHU18N4KU ATV58FHU29N4KU ATV58FHU41N4KUATV58FHU54N4KU ATV58FHU72N4KU Frame Size Terminal Locations for Type H and Type FVC DrivesTerminal Locations for ATV58 TRX Type H and Type FVC Drives Frame Size Frame Sizes 2 Frame Sizes 4 Terminal Locations for ATV58 TRX Type H Drives Conduit Connections for Type E and Type F Drive Controllers Description of Power TerminalsDescription of Power Terminals ATV58 TRX Control Terminals Terminal Function CharacteristicsDescription of Control Terminals Description of Control Terminals Function of Terminals Terminals Function Electrical CharacteristicsDescription of Type FVC Control Terminals Description of ATV58 Type FVC Control Terminals Keypad Display Keypad Display Menu Structure Configuration File StorageAccess Control Accessing Menus Magelis Terminal Powersuite Option Overview of I/O Extension Cards Summary of User Interface Options and I/O Extension CardsSummary of User Interface Options Extension Cards Terminals for the I/O Extension Card with Analog Inputs Functions and Characteristics of TerminalsSpecifications Extension Cards Logic inputs Impedance = 3.5 kΩ ATV58 Pump Switching Option Card VW3A58210U COM DI Terminals for Pump Switching Option CardFunction Characteristics AI3A, AI3B VAC Logic Input Module VW3A58275U Vac Logic Input Module Typical Wiring Communication Options Communication OptionsCommunication Options Conduit Entry Kits Ventilation Kits and Conduit Entry KitsVentilation Kits Conduit Entry Kits Braking Torque with Resistor Characteristics of Braking Module and ResistorsDynamic Braking Resistor Kits Dynamic Braking Resistor Kits Following example illustrates the process Given Calculating Resistor Size Altivar 58 TRX AC Drives DB Kits Technical Specifications Current/Time Characteristics for DB Resistor Assemblies External RFI Filters EMC Kits and RFI FiltersElectromagnetic Compatibility EMC Kits Internal RFI Filters Motor Protecting Output Filters CharacteristicsLine Reactors and Output Filters Line Reactors Analog or Digital I/O Extension Cards Macro-Configuration ProgrammingMACRO-CONFIGURATION Programming Material Handling General Use Variable Torque Basic I/O Parameter Units Description Display ParametersDisplay Parameters Parameter Adjustment Parameters Adjustment Parameters IR Compensation Skip Frequency DiagramSkip Frequency Low Speed Run Time Limit Drive and Motor Configuration Parameters Drive and Motor Configuration Parameters Automatic Adaptation of the Deceleration Ramp Motor Power FactorAlternate Ramp Switching using Frequency Threshold Auto Tune Torque Limit Switching FrequencyConfigurable Switching Frequencies Acceleration and Deceleration Ramp Profile Energy Economizer Volts/Hertz AdjustmentCurrent Limit Adaptation Curves Motor Noise Reduction Thermal Protection of ATV58 TRX Controller Thermal Protection with PTC Probes Drive Control Parameters Drive Control Parameters Configurable I/O Functions Configurable I/O Functions + B + a Function Compatibility Function Compatibility Assignment of Logic Inputs LIx Preset Speed Logic +/- Speed Wiring ExamplePreset Speeds Timing Diagram Preset Speeds Freewheel Stop Below Selectable Frequency Controlled Stop DiagramSwitching Between Two Motors Controlled Stop Functions Reference Switching Auto Manual Reference Switching Timing and Wiring DiagramsFault Reset External Fault Speed Reference Summing Speed Reference Summing DiagramAssignment of Analog Inputs AIx Assignment of Analog Inputs AIX PSP FBS Input Range Description Motor RPM @ drive controller maximum frequency Encoder Speed Feedback Tachometer Speed Feedback Thermo Temperature Probe PTCIncremental Speed Reference High Speed Attained Assignment of Logic Outputs R2 or LOxDrive Running Output Contactor Control Motor Thermal Level Attained Loss of Follower 4-20 mA SignalBrake Logic Command Current Level Attained Assignment of Analog Outputs AOx Motor Thermal State PI ErrorPI Integral Error Motor Power Fault Management Parameters Fault Management Parameters Loss of Follower Fault Reset TypeOutput Phase Loss Input Phase Loss Automatic Catch of a Spinning Load Catch-on-the-fly Controlled Stop on Power Loss Altivar 58 TRX AC Drives + Speed/ Speed Around a Reference Type FVC Adjustment ParametersATV58 Type FVC Adjustment Parameters Ability to Shape Acceleration and Deceleration Ramps Motor Fluxing Options Control ModeSpeed Loop Modes PID Regulator Analog Torque Limit Preset Setpoints for PID RegulatorType FVC Analog Inputs ATV58 Type FVC Analog Inputs ATV58 Type FVC Logic Outputs Type FVC Analog and Logic OutputsATV58 Type FVC Analog Outputs Parameter Summary Adjustment ParametersCommand Menu Parameters Parameter Summary LI1 AI1 LI2 AI2 LI3 AO1 LI4 LI5 AI3 LI6 Fault Menu ParametersAnalog Logic Customer Setting Outputs Inputs Assignment Parameter Code Parameter Code Factory SettingMenu Overview Menu Overview Menu Overview Word Code Units Description Possible Values or Range General Configuration RegistersCommunication Parameters Drive Configuration Registers Code Description Possible Values or Range Configuration Registers W104 Word Code Description Possible Values or Range Fault Configuration RegistersAdjustment Registers TDC JOGJGT IDC SPG TA2TA3 TA4 CMI Control RegistersCMD LFR Monitoring Registers ETI3 ETIETI2 EP2 DP1EP1 DP2 AI1R DP8EP8 Iolr Special Drivecom Registers Spdl SpalSpah Spat Power Section Construction Information Power Section Construction Information Filter Diode Capacitor Dynamic Igbt Performance Information Constant Torque Rated Products Performance Information Constant Torque Rated Products Operation in overspeed Speed Regulation Constant Torque Rated ProductsSpeed Regulation Constant Torque Rated Products Maximum Transient Torque Removing the Protective Cover Installation RecommendationsInstallation Recommendations Minimum Clearances ATV58 TRX Model Fan Flow Rate Mounting in a General-Purpose Metal EnclosureMounting in a Type 12 or IP54 Metal Enclosure Rth = Ti To Calculating Enclosure Size 100 Wiring RecommendationsWiring Recommendations Recommendations for Wire Sizing 101 5000 AIC Motor Power Rated102 Catalog Number 208 230 400 460 103 104 13.4 11.4 Motor Power at 4 kHz Rated Input Line Current105 With Additional 3% 106 Output Wiring Precautions ATV58H LC1 Wiring Diagram for Output ContactorUsing a Line Contactor or an Output Contactor 107 108 Wiring Diagrams for ATV58 TRX Type H and Type N ControllersSingle Phase Three Phase 109 Wiring Diagram for ATV58 TRX Type E Controllers Single Phase 110 Wiring Diagram for ATV58 TRX Type E Controllers Three Phase 111 Wiring Diagram for ATV58 TRX Type F Controllers Single Phase 112 Wiring Diagram for ATV58 TRX Type F Controllers Three Phase Fuses Recommended Fuses 208/230 V Single-Phase Drive ControllersRecommended Fuses 208/230 V Three-Phase Drive Controllers Recommended Branch Circuit Protection Devices F1-F2-F3 Motor Drive Controller Recommended Fuses 400/460 V Three-Phase Drive Controllers114 115 Type H SpecificationsATV58 TRX Type H Specifications Environmental Specifications 116 Electrical Specifications 117 118 Type FVC SpecificationsATV58 Type FVC Specifications 119 120 DimensionsDimensions Dimensions for Type H and Type FVC Frame Sizes 6 In. mm Product Catalog No Weight121 122 Dimensions for Type N ModelsATV58 TRX Type N Models 123 Conduit Entry Kit VW3A58842 to VW3A58845 124 Conduit Entry Kit VW3A58846 and VW3A58847 Plate for EMC Mounting Single-Phase Line Reactors VW3A58501 and VW3A58502Ventilation Fan Kits VW3A58821 to VW3A58826 RFI Input Filters EMC VW3A58401 to VW3A58407 ATV58 Type FVC Models with EMI Filter WeightsWeights ATV58 TRX Type H Models without EMI Filter Available Type H Models SelectionSelection Catalog Number Identification ATV58HU18N4ZU 128 129 Available Type FVC ModelsAvailable Type E Models Available Type F Models 130 Options Field InstalledAvailable Type N Models Conduit Entrance Kits 131DB Resistor Kits Line Reactors Line Reactors-480 V Rated Three PhaseExternal RFI Input Filters 132 133 Line Reactors-208/230 V Rated Three PhaseLine Reactors-208/230 V Rated Single Phase Description For Use on Drives Catalog Number Spare Parts List for ATV58 TRX Controllers134 135 Description Model Numbers Contents Catalog NoSpare Parts for ATV58HC10N4 to ATV58HC33N4 136 Part 2 Products Suggested SpecificationsSuggested Specifications for ATV58 Type H Controllers Part 1 General 138 Application DataEnvironmental Ratings Protection 139 Adjustments and Configurations 140 Operator InterfaceControl 141 Braking Application-dependent OptionHarmonic Analysis 142 InstallationPart 3 Execution Inspection 143 Class 8839 58M Enclosed AC Drives Enclosure Types General InformationIntroduction 145 Floor MountBarriered Class Type Number Modifications Standard FeaturesBypass Standard Features Drive Selection 147 With Bypass Power Circuit DescriptionsPower Circuits Without Bypass 149 Barriered BypassLine Reactor Options 150 Harmonic Filter OptionsLine Contactor Options 151 Standard ModificationsOperator Control Device Options Communication and Option Cards Pilot Light Options Miscellaneous Options Mod U10 Motor Space Heater Sequencing Circuit Mod Z10 VDC Power SupplyMod Additional Control Power VA Transformer Capacity Mod Permanent Wire Markers Sleeve Type Control Options Factory Engineered Modifications Mod E228 Motor over temperature logic input Mod E218 Signal loss follower alarm relayMod E221 Seal water solenoid with pressure switch feedback Mod E227 Blown fuse indicators on control fuses Mod E233 CM-3350 PowerLogic circuit monitor Mod E229 Expand RTD inputs motor protection alarmMod E231 PowerLogic power meter display Mod E232 CM-3250 PowerLogic circuit monitor Enclosure & Miscellaneous Modifications Power Options Mod E410 Soft Starter Bypass Mod E408 Semi F47 Power ComplianceMod E407 Motor a or B contactor alternation scheme Mod E409 Line contactor without bypass 160 Three Phase Line ReactorsLine Reactors 161 Motor Protecting Output FiltersMotor Protecting Output Filters Voltage Codes Three Phase Drive Isolation TransformersThree Phase 60 Hz Class B Ieee 208/230 V CT/VT Dimensions and Weights for MountingKnockout Dimensions Weight Enclosure Dimensions Size 460 208/230 164 Weight Enclosure Dimensions460 208/230 165 460 208/230 Size 208/230 Enclosure Size 166 167 Hp VT Controllers @ 460 460 Size 168 169 DimensionsEnclosure Size Application Information 171 Input Currents Ratings With and without Line ReactorDrive Isolation Transformer Speed Range & Regulation Dynamic Braking Follower SignalsAccelerating Torque PI Regulator 173 Specifications for Drive ControllersEnclosure Types Relay Contact Ratings 174 Submittals SpecificationsScope of Work References Part 2 Product Ratings Motor DataApplication Data Environmental Ratings 178 Adjustments and ConfigurationsProtection 179 Operator ControlsAC Drive Sequencing Requirements 180 System Control and Interface RequirementsCommunication and Networking Requirements 181 Message Display Center RequirementsEmergency Full Speed Requirements 182 Harmonic Mitigation Equipment Requirements Training InstallationPart 3 Execution Inspection 184 185 Class 8839 Econoflex AC Drives 186 Drive SelectionClass Type Number Modifications Test-Normal Selector Switch Description Standard FeaturesStandard Features Power Circuit Descriptions Speed Potentiometer Hand-Off-Auto selector switch, Start-Stop pushbuttonsFactory Modifications Factory Modifications Light Options Mod Red power On, Green AFC Run, Yellow AFC FaultControl Options Start-Stop pushbuttons, Speed Potentiometer None Omit Keypad Display Miscellaneous Options Mod Description Line ReactorLine Contactor To 15 PSI Transducer with Digital Display 191 Component LocationsComponent Locations 192 193 Class 8839 ATV58 Econoflex Drive Controller Ratings 230 Vac RatingsController Ratings Class 8839 ATV58 Econoflex Drive Controller Ratings 460 Vac Factory-mounted Line Reactor Input Current RatingsClass 8839 ATV58 Econoflex Drive Controller Ratings 208 Vac 195 196 197 Technical CharacteristicsTechnical Characteristics Specifications for 460 Vac Drive Controllers 198 Dissipated Watts LossDissipated Watts Loss 199 Dimensions and WeightsDimensions and Weights for Type 1 and Type 12K Enclosures Weight Enclosure Dimensions 460 208/230 Vac 460 208/230 Vac 200 208/230 Vac Econoflex Models Recommended Spare PartsRecommended Spare Parts Vac Econoflex Models 202 Controller Horsepower Circuit BreakerCircuit Breaker List Circuit Breaker List 203 Application Information 204 Input Current Ratings 205 Speed Range and Regulation 206 Sample SpecificationsReferences Construction SubmittalsPart 2 Product Manufacturers 208 209 Keypad Display InterfaceOperator Controls 210 Drive Isolation & Bypass ContactorsHarmonic Mitigation Documentation 211 Class 8998 Motor Control Centers 212 General Information and MCC Package FeaturesMCC Package Features General Information NEMA/EEMAC Factory Options, Monitoring and IndicationFactory Options Monitoring and Indication AC Drive Options AC Drive Options and Basic Drive Power CircuitBasic Drive Power Circuit Basic Drive Power Circuit Variable Torque 208/240 Vac Altivar 58 TRX AC Drives Space RequirementsSpace Requirements Variable Torque 480 Vac Altivar 58 TRX AC Drives 216 Constant Torque 208/240 Vac Altivar 58 TRX AC DrivesVariable Torque, Low Noise 480 Vac Altivar 58 TRX AC Drives 217 Power Contactor OptionsPower Contactor Options 218 Pilot Devices and Misc. OptionsPilot Devices Option 219 Auto Start Relay without Delay 220 Multi-Drive Process Line CabinetsMULTI-DRIVE Process Line Cabinets 221 Wiring DiagramsWiring Diagrams 222 223 Regulatory Requirements 224 225 Thermal Management 226 Electrical Ratings 227 228 ControlOptional General Purpose Input/Output Extension 229 Optional Isolation/Bypass ContactorsHarmonic Analysis 230 Page Schneider Electric Altivar 58 TRX AC Drives