Schneider Electric 58 TRX POWER SECTION CONSTRUCTION INFORMATION

Altivar® 58 TRX AC Drives

Power Section Construction Information

© 2000–2003 Schneider Electric All Rights Reserved

92 09/2003

POWER SECTION CONSTRUCTION INFORMATION

Block Diagram for ATV58HU09M2 to ATV58HD12M2 (0.5 to 10 hp, 208/230 Vac) and

ATV58HU18N4 to ATV58HD23N4 (1 to 20 hp, 400/460 Vac)

The block diagram above provides an overview of the construction of the ATV58 TRX drive controller

power section. The drive controllers in the horsepower ranges referenced above are built in five frame

sizes. (See the dimensional drawings on pages 120 to 1 22.) The v arious fr ame s iz es s hare in comm on

many components and technological advances:

• In frame size 1, the diode bridge section and the insulated gate bipolar transistor (IGBT) output

section are integrated into one module. The dynamic braking module is purchased and mounted

separately. All other frame sizes have the dynamic brake switching module internal to the product.

• In frame sizes 2 and 3, the diode bridge section, the IGBT output section, and the dynamic braking

components are integrated into one module.

• In frame sizes 4 and 5, the diode bridge section is one module . The I GBT output se ction is in tegrated

into a power module (PM). The dynamic braking transistor is incorporated into the diode bridge

section or the power module, depending on the rating.

• The EMC filter is optional on frame sizes 3, 4, and 5.

Integration reduces the part count and the wiring and connection points required to connect

components. The output section has fault det ection and short circuit protection of the output transistors

integrated into the module. The use of these modules eliminates individual gate drive cards and

associated wiring as used by most other ma nufacturers in this horsepower range. These features

combine to make the Altivar 58 TRX drive fit in a smaller package while improving the reliability of the

product.

+

L1

L2

L3

−

U

V

W

Optional

EMC

Filter

PA

PB

DBT

T1

T4

T3

T6

T5

T2

Diode

Bridge

Section

Pre-charge

Relay

Capacitor

Bank Dynamic

Braking

Transistor

Current

Measurement

IGBT

Output

Section

BlkDiag1.eps

Contents

Main ALTIVAR 58 TRX AC DRIVES File 8806 / 8839 / 8998 Catalog DRIVES PRODUCT SUPPORT AND CONTACTS Altivar 58 TRX AC Drives Product Overview PRODUCT OVERVIEW Altivar 58 TRX AC Drives User Interface Options and Accessories USER INTERFACE OPTIONS AND ACCESSORIES User Interface Options and Accessories ATV58 TRX TYPE H DRIVE CONTROLLERS Altivar 58 TRX AC Drives Page Page Page Type E Drive Controllers ATV58 TRX TYPE E DRIVE CONTROLLERS Type F Drive Controllers ATV58 TRX TYPE F DRIVE CONTROLLERS Type N Drive Controllers ATV58 TRX TYPE N DRIVE CONTROLLERS ATV58 TYPE FVC DRIVE CONTROLLERS Page Ratings Terminal Locations for Type H and Type FVC Drives TERMINAL LOCATIONS FOR ATV58 TRX TYPE H AND TYPE FVC DRIVES Terminal Locations for Type H and Type FVC Drives TERMINAL LOCATIONS FOR ATV58 TRX TYPE H DRIVES Frame Size 10 Frame Size 8 Frame Size 9 Description of Power Terminals 20 DESCRIPTION OF POWER TERMINALS ATV58 TRX Power Terminals CONDUIT CONNECTIONS FOR TYPE E AND TYPE F DRIVE CONTROLLERS Description of Control Terminals DESCRIPTION OF CONTROL TERMINALS S ATV5 8 TRX Control Terminals Description of Type FVC Control Terminals DESCRIPTION OF ATV58 TYPE FVC CONTROL TERMINALS LI 4 LI 3 LI 2 Keypad Display KEYPAD DISPLAY ESC ENT RUN RUN Page PowerSuite Software Option and Magelis Terminal POWERSUITE OPTION MAGELIS TERMINAL Summary of User Interface Options and I/O Extension Cards SUMMARY OF USER INTERFACE OPTIONS I/O EXTENSION CARDS LO + 24 Specifications LO+ Terminals for the I/O Extension Card with Analog Inputs LO + 24 Specifications LO+ Terminals for the I/O Extension Card with Encoder Inputs Page Function Characteristics DO+ DO4 DI7 VW3A58210 Terminals for the Pump Switching Option Card ~ Communication Options COMMUNICATION OPTIONS Ventilation Kits and Conduit Entry Kits VENTILATION KITS Conduit Entry Kits CONDUIT ENTRY KITS Ventilation Kit for Catalog Number DYNAMIC BRAKING RESISTOR KITS Page Page Page EMC Kits and RFI Filters ELECTROMAGNETIC COMPATIBILITY (EMC) KITS INTERNAL RFI FILTERS EXTERNAL RFI FILTERS Line Reactors and Output Filters LINE REACTORS MOTOR PROTECTING OUTPUT FILTERS Macro-Configuration Programming MACRO-CONFIGURATION PROGRAMMING DRIVE CONTROLLER IDENTIFICATION SCREEN: INCREASING POWER RATING FOR VARIABLE TORQUE APPLICATIONS Display Parameters DISPLAY PARAMETERS The following parameters can also be viewed from the Displ ay Menu. Parameter STATUS Description Parameter Units Description Adjustment Parameters ADJUSTMENT PARAMETERS Normal Mode Pedestal Mode Deadband Mode Acceleration Deceleration Low Speed and High Speed Diagram Adjustment Parameters DRIVE AND MOTOR CONFIGURATION PARAMETERS Page Page Page Page Drive Control Parameters DRIVE CONTROL PARAMETERS Configurable I/O Functions CONFIGURABLE I/O FUNCTIONS Configurable I/O Functions LI6 LO AO A+ A LI6 LO AO AI3 LI5 Possible Assignments Assignable I/O on the ATV58 TRX Controller LI3 LI4 R2 AO LI5 Function Compatibility FUNCTION COMPATIBILITY ASSIGNMENT OF LOGIC INPUTS (LIx) Page Page + ASSIGNMENT OF ANALOG INPUTS (AIX) Altivar 58 TRX AC Drives 58 The following figure shows a diagram of the PI Regulator inputs, calculation points, and outputs. X Ramp Page Assignment of Analog Inputs (AIx) With Analog I/O Extension Card ASSIGNMENT OF ANALOG INPUTS (AIx) WITH ANALOG I/O EXTENSION CARD Assignment of Logic Outputs (R2 or LOx) ASSIGNMENT OF LOGIC OUTPUTS (R2 OR LOx) Page Assignment of Analog Outputs (AOx) ASSIGNMENT OF ANALOG OUTPUTS (AOx) Assignment of Analog Outputs (AOx) FAULT MANAGEMENT PARAMETERS Page Page Additional Functionality Provided in the ATV58 Type FVC Drive ADDITIONAL FUNCTIONALITY PROVIDED IN THE ATV58 TYPE FVC DRIVE ATV58 TYPE FVC ADJUSTMENT PARAMETERS Ability to Shape Acceleration and Deceleration Ramps + Speed/ - Speed with Single Action Pushbuttons and No Reference Saving: Str = SRE Page Page Type FVC Analog Inputs ATV58 TYPE FVC ANALOG INPUTS Type FVC Analog and Logic Outputs ATV58 TYPE FVC ANALOG OUTPUTS ATV58 TYPE FVC LOGIC OUTPUTS Parameter Summary 74 PARAMETER SUMMARY Code Fact. Setting Cust. Setting Code Fact. Setting Cust. Setting Drive Menu Parameters Parameter Summary NOTE:Shaded rows indicate I/O available on extension cards. Fault Menu Parameters I/O Assignment Menu Overview MENU OVERVIEW Menu 1 DISPLAY Menu Menu 2 ADJUST Menu * Requires addition of I/O option card VW3A58201U (analog) or VW3A58202U (digital) Menu Overview Menu 5 I/O Menu Menu 6 FAULT Menu Menu 7 FILES Menu LANGUAGE Menu COMMUNICATION PARAMETERS (PARAMETERS AVAILABLE VIA THE COMMUNICATION LINK) NOTE:Refer to bulletin VVDED397058US for specific address numbers and more information. Drive Configuration Registers General Configuration Registers (Continued) I/O Configuration Registers Drive Configuration Registers (Continued) I/O Configuration Registers (Continued) Fault Configuration Registers Adjustment Registers I/O Configuration Registers (Continued) Page Adjustment Registers (Continued) Word Code Units Descript ion Possible Values or Range Control Registers Monitoring Registers Page Page Page Special DRIVECOM Registers Word Code Units Parameter Name and Description Possible Values or Range Special DRIVECOM Registers (Continued) Word Code Units Parameter Name and Description Possible Values or Range POWER SECTION CONSTRUCTION INFORMATION Page Page Performance Information (Constant Torque Rated Products) PERFORMANCE INFORMATION (CONSTANT TORQUE RATED PRODUCTS) Speed Regulation (Constant Torque Rated Products) SPEED REGULATION (CONSTANT TORQUE RATED PRODUCTS) INSTALLATION RECOMMENDATIONS Removing the Protective Cover Minimum Clearances Page Page WIRING RECOMMENDATIONS Ratings for Input Line Currents, Type H Constant Torque 208/230 Vac Switching Frequency: ATV58HU29M2 to D23M2 at 4kHz, ATV58HD28M2 to D46M2 at 2 kHz Ratings for Input Line Currents, Type H Variable Torque 208/230 Vac Switching Frequency: ATV58HU29M2 to D23M2 at 4 kHz, ATV58HD28M2 to D46M2 at 2 kHz Ratings for Input Line Currents, Type H Variable Torque Low Noise 208/230 Vac Switching Frequency: ATV58HU29M2 to D23M2 at 8 kHz, ATV58HD28M2 to D46M2 at 4 kHz Ratings for Input Line Currents, Type H and Type FVC Constant Torque 400/460 Vac Switching Frequency: ATV58U18N4 to D46N4 at 4 kHz, ATV58D54N4 to D79N4 at 2 kHz Ratings for Input Line Currents, Type H Variable Torque Low Noise 400/460 Vac Switching Frequency: ATV58HU18N4 to D46N4 at 8 kHz, ATV58HD54N4 to D79N4 at 4 kHz Ratings for Input Line Currents, Type H Variable Torque 400/460 Vac Ratings for Input Line Currents, Types E and F 200 Vac -10% / 240 Vac +10% Ratings for Input Line Currents, Types E and F 400 Vac -15% / 460 Vac +20% Page V Wiring Diagram for Output Contactor 3 Phase U KM2 KM2 ATV58H LC1- ATV58H LC1- W Wiring Diagrams for ATV58 TRX Type H and Type N Controllers + Three Phase - + - Wiring Diagram for ATV58 TRX Type E Controllers (Single Phase) +- M 3 +- Page Wiring Diagram for ATV58 TRX Type F Controllers (Single Phase) +- M 3 +- M 3 Table 2: Recommended Fuses: 208/230 V Three-Phase Drive Controllers Table 3: Recommended Fuses: 400/460 V Three-Phase Drive Controllers ATV58 TRX TYPE H SPECIFICATIONS Environmental Specifications NOTE:Discoloration of drive controller plastic pieces will occur if exposed to direct sunlight. Electrical Specifications Electrical Specifications (Continued) Type FVC Specifications ATV58 TYPE FVC SPECIFICATIONS NOTE:Discoloration of drive controller plastic pieces will occur if exposed to direct sunlight. Environmental Specifications Electrical Specifications Type FVC Specifications Electrical Specifications (Continued) DIMENSIONS ATV58 TRX Type H and Type FVC Models H= = == G ATV5 8 TRX Type H (continued) Product Frame Size Catalog No. in. (mm) Weig ht in. (mm) in. (mm) K ATV58 TRX Type E and Type F Models ATV58 TRX Type N Models Dimensions for Type N Models Dimensions for Type E and Type F Models Conduit Entry Kit (VW3A58842 to VW3A58845) bd c H= = a G = = Conduit Box Conduit Box Conduit Entry Kit (VW3A58846 and VW3A58847) Ventilation Fan Kits (VW3A58821 to VW3A58826) Single-Phase Line Reactors (VW3A58501 and VW3A58502) b a G Weights WEIGHTS ATV58 TRX Type N Models ATV58 TRX Type H Models (without EMI Filter) ATV58 Type FVC Models (with EMI Filter) SELECTION The catalog numbers of the options and accessories are derived using the following rules: Drive Controller Type Rating Voltage Internal EMC Filter Keypad and US Manual Option Prefix Type Sub-type and Rating Available Type H Models Available Type H Models (Continued) Input Line Voltag e 3-Phase Motor Power (HP) Continuous Output Current (A) Catalog No. CTCTLNVTVTLNCTCTLNVTVTLN * Available Type FVC Models Input Line Voltage 3-Phase Motor Power (HP) Continuous Output Current (A) Catalog No. with Keypad CT [1] CT Available Type E Models Input Line Voltage Constant Torque Output Current Catalog Number Available Type N Models Input Line Voltage Constant Torque Output Current Catalog Number Ventilation Fan Kits Options (Field Installed) Option Description For Use On: Catalog Number Options (Field Installed) (Continued) Option Description For Use On: Catalog Number DB Resistor Kits Conduit Entrance Kits External RFI Input Filters Line Reactors480 V Rated Three Phase Line Reactors208/230 V Rated Three Phase Line Reactors208/230 V Rated Single Phase 480 V Rated Type 1 Enclosed Motor Protection Output Filters (UL508A) Spare Parts List for ATV58 TRX Controllers Description For Use on Drives Catalog Number Spare Parts for ATV58HC10N4 to ATV58HC33N4 Description Model Numbers Contents Catalog No. Spare Parts for ATV58HC10N4 to ATV58HC33N4 (Continued) SUGGESTED SPECIFICATIONS FOR ATV58 TYPE H CONTROLLERS Page Page Page Page Page Class 8839 58M Enclosed AC Drives General Information INTRODUCTION ENCLOSURE TYPES General Information Page Page POWER CIRCUITS M With Bypass With Bypass M Without Bypass M M OPERATOR CONTROL DEVICE OPTIONS PILOT LIGHT OPTIONS COMMUNICATION AND OPTION CARDS MISCELLANEOUS OPTIONS Page CONTROL OPTIONS Page Page ENCLOSURE & MISCELLANEOUS MODIFICATIONS POWER OPTIONS Page Three Phase Line Reactors Motor Protecting Output Filters Three Phase Drive Isolation Transformers Page Page Page Page G B F 168 125500 hp VT Controllers @ 460 V with Integrated or Barriered Bypass (Front and Side Views) B hp Weight Enclosure Dimensions Enclosure Size 460 V A B VT lb kg in. mm in. mm Dimensions: in. (mm) 125500 hp VT Controllers @ 460 V with Integrated or Barriered Bypass (Conduit Views) F G Barriered Bypass Conduit Entry - Bottom View Integrated Bypass Conduit Entry - Bottom View hp 460 V VT Page Page Page Page Specifications for Drive Controllers (Continued) ENCLOSED ADJUSTABLE FREQUENCY DRIVES (1 TO 500 HP) PART 1 GENERAL PART 2 PRODUCT Page Page Page Page Page Page PART 3 EXECUTION Page Class 8839 Econoflex AC Drives DRIVE SELECTION Product Horsepower Enclosure Type Voltage Rating Standard Features STANDARD FEATURES FACTORY MODIFICATIONS Page FACTORY MODIFICATIONS (CONTINUED) COMPONENT LOCATIONS COMPONENT LOCATIONS (CONTINUED) COMPONENT LOCATIONS (CONTINUED) Inside Cabinet Component Locations for 25 to 100 HP 460 Vac and 15 to 50 HP 208/230 Vac Controllers (Class 8839, 58EPG4VY, Mods B07, B08, A09, B09, and E09 Shown) CONTROLLER RATINGS Class 8839 ATV58 Econoflex Drive Controller Ratings 460 Vac Class 8839 ATV58 Econoflex Drive Controller Ratings 230 Vac CONTROLLER RATINGS (CONTINUED) INPUT CURRENT RATINGS Class 8839 ATV58 Econoflex Drive Controller Ratings 208 Vac Input Line Currents for Selection of Branch Circuit Feeder for Class 8839 Econofle x 460 Vac INPUT CURRENT RATINGS (CONTINUED) Input Line Currents for Selection of Branch Circuit Feeder for Class 8839 Econoflex 230 Vac Input Line Currents for Selection of Branch Circuit Feeder for Class 8839 Econoflex 208 Vac Technical Characteristics TECHNICAL CHARACTERISTICS Specifications for 460 Vac Drive Controllers Dissipated Watts Loss DISSIPATED WATTS LOSS Total Dissipated Watts Loss for Econoflex 230 Vac Controllers Total Dissipated Watts Loss for Econoflex 208 Vac Controllers Dimensions and Weights DIMENSIONS AND WEIGHTS FOR TYPE 1 AND TYPE 12K ENCLOSURES Mounting Information for 1 to 20 HP 460 Vac and 1 to 10 HP 208/230 Vac Controllers Knockout Dimensions Dimensions and Weights 200 DIMENSIONS AND WEIGHTS FOR TYPE 1 AND TYPE 12K ENCLOSURES (CONTINUED) Mounting Information for 25 to 100 HP 460 Vac and 15 to 50 HP 208/230 Vac Controllers Recommended Spare Parts RECOMMENDED SPARE PARTS 460 Vac Econoflex Models Description Qty 1 to 7.5 HP Qty 10 to 20 HP Qty 25 to 50 HP Qty 60 to 100 HP 208/230 Vac Econoflex Models Circuit Breaker List CIRCUIT BREAKER LIST 8839 ControllerHorsepower Circuit Breaker APPLICATION INFORMATION Page APPLICATION INFORMATION (CONTINUED) SPECIFICATIONS FOR CENTRIFUGAL PUMP AND FAN APPLICATIONS CLASS 8839 ECONOFLEX AC DRIVES Page Page Page Page Class 8998 Motor Control Centers General Information and MCC Package Features GENERAL INFORMATION MCC PACKAGE FEATURES Factory Options, Monitoring and Indication FACTORY OPTIONS MONITORING AND INDICATION AC Drive Options and Basic Drive Power Circuit AC DRIVE OPTIONS BASIC DRIVE POWER CIRCUIT Space Requirements SPACE REQUIREMENTS Variable Torque 208/240 Vac Altivar 58 TRX AC Drives Constant Torque 480 Vac Altivar 58 TRX AC Drives Space Requirements Constant Torque 208/240 Vac Altivar 58 TRX AC Drives Variable Torque, Low Noise 480 Vac Altivar 58 TRX AC Drives Variable Torque, Low Noise 208/240 Vac Altivar 58 TRX AC Drives Power Contactor Options POWER CONTACTOR OPTIONS Only one option is allowed. Power Circu it Diagram Nominal Motor Horsepower (hp) and Type of Torque Pilot Devices and Misc. Options 218 PILOT DEVICES MISCELLANEOUS OPTIONS (5 maximum available) Pilot Devices and Misc. Options Option Multi-Drive Process Line Cabinets MULTI-DRIVE PROCESS LINE CABINETS Wiring Diagrams WIRING DIAGRAMS Typical Wiring Diagram for MCC Altivar 58 TRX AC Drive with Basic Power Option Wiring Diagrams Typical Wiring Diagram for MCC Altivar 58 TRX AC Drive with Barriered Bypass Power Option Page Page Page Page Page Page Page Page Page SchneiderElectric