Power Section Construction Information | Schneider Electric 58 TRX

Altivar® 58 TRX AC Drives

Power Section Construction Information

POWER SECTION CONSTRUCTION INFORMATION

Block Diagram for ATV58HU09M2 to ATV58HD12M2 (0.5 to 10 hp, 208/230 Vac) and ATV58HU18N4 to ATV58HD23N4 (1 to 20 hp, 400/460 Vac)

Diode	Capacitor	Dynamic	IGBT
Bridge	Bank	Braking	Output
Section		Transistor	Section

+

BlkDiag1.eps

L1

L2

L3

−

Optional

EMC

Filter

	T1	T3	T5
	PA		Current
	PB		Measurement
			U
			V
			W
DBT	T4	T6	T2

Pre-charge

Relay

The block diagram above provides an overview of the construction of the ATV58 TRX drive controller power section. The drive controllers in the horsepower ranges referenced above are built in five frame sizes. (See the dimensional drawings on pages 120 to 122.) The various frame sizes share in common many components and technological advances:

•In frame size 1, the diode bridge section and the insulated gate bipolar transistor (IGBT) output section are integrated into one module. The dynamic braking module is purchased and mounted separately. All other frame sizes have the dynamic brake switching module internal to the product.

•In frame sizes 2 and 3, the diode bridge section, the IGBT output section, and the dynamic braking components are integrated into one module.

•In frame sizes 4 and 5, the diode bridge section is one module. The IGBT output section is integrated into a power module (PM). The dynamic braking transistor is incorporated into the diode bridge section or the power module, depending on the rating.

•The EMC filter is optional on frame sizes 3, 4, and 5.

Integration reduces the part count and the wiring and connection points required to connect components. The output section has fault detection and short circuit protection of the output transistors integrated into the module. The use of these modules eliminates individual gate drive cards and associated wiring as used by most other manufacturers in this horsepower range. These features combine to make the Altivar 58 TRX drive fit in a smaller package while improving the reliability of the product.

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© 2000–2003 Schneider Electric All Rights Reserved		09/2003
© 2000–2003 Schneider Electric All Rights Reserved		09/2003

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Schneider Electric 58 TRX manual Power Section Construction Information

Contents

Altivar 58 TRX Drives Product Support and Contacts Contents Altivar 58 TRX AC Drives Product Overview Product Overview User Interface Options and Accessories User Interface Options and Accessories Dynamic Braking Resistor Kits Ventilation KitsConduit Entrance Kits ATV58 TRX Type H Drive Controllers FeaturesType H Drive Controllers Ratings ATV58HU54M2ZU ATV58HU18N4ZU ATV58HU29N4ZU ATV58HU41N4ZU ATV58HU54N4XZUATV58HU72N4XZU ATV58HU90N4XZU Output Current Power at Rated Load Catalog Number ATV58 TRX Type E Product Family Type E Drive ControllersATV58 TRX Type E Drive Controllers ATV58 TRX Type F Product Family Type F Drive ControllersATV58 TRX Type F Drive Controllers Rated Output Transient Output Current Size Catalog Number Type N Drive ControllersATV58 TRX Type N Drive Controllers Type FVC Drive Controllers ATV58 Type FVC Drive Controllers Applications ATV58FHU18N4KU ATV58FHU29N4KU ATV58FHU41N4KU ATV58FHU54N4KUATV58FHU72N4KU ATV58FHU90N4KU Terminal Locations for Type H and Type FVC Drives Terminal Locations for ATV58 TRX Type H and Type FVC DrivesFrame Size Frame Sizes 2 Frame Sizes 4 Frame Size Terminal Locations for ATV58 TRX Type H Drives Conduit Connections for Type E and Type F Drive Controllers Description of Power TerminalsDescription of Power Terminals Terminal Function Characteristics Description of Control TerminalsDescription of Control Terminals ATV58 TRX Control Terminals Terminals Function Electrical Characteristics Description of Type FVC Control TerminalsDescription of ATV58 Type FVC Control Terminals Function of Terminals Keypad Display Keypad Display Configuration File Storage Access ControlAccessing Menus Menu Structure Powersuite Option Magelis Terminal Summary of User Interface Options and I/O Extension Cards Summary of User Interface OptionsExtension Cards Overview of I/O Extension Cards Functions and Characteristics of Terminals SpecificationsExtension Cards Terminals for the I/O Extension Card with Analog Inputs Logic inputs Impedance = 3.5 kΩ Pump Switching Option Card VW3A58210U ATV58 Terminals for Pump Switching Option Card Function CharacteristicsAI3A, AI3B COM DI Vac Logic Input Module Typical Wiring VAC Logic Input Module VW3A58275U Communication Options Communication OptionsCommunication Options Ventilation Kits and Conduit Entry Kits Ventilation KitsConduit Entry Kits Conduit Entry Kits Characteristics of Braking Module and Resistors Dynamic Braking Resistor KitsDynamic Braking Resistor Kits Braking Torque with Resistor Calculating Resistor Size Following example illustrates the process Given Altivar 58 TRX AC Drives Current/Time Characteristics for DB Resistor Assemblies DB Kits Technical Specifications EMC Kits and RFI Filters Electromagnetic Compatibility EMC KitsInternal RFI Filters External RFI Filters Characteristics Line Reactors and Output FiltersLine Reactors Motor Protecting Output Filters Macro-Configuration Programming MACRO-CONFIGURATION ProgrammingMaterial Handling General Use Variable Torque Basic I/O Analog or Digital I/O Extension Cards Display Parameters Display ParametersParameter Parameter Units Description Adjustment Parameters Adjustment Parameters Skip Frequency Diagram Skip FrequencyLow Speed Run Time Limit IR Compensation Drive and Motor Configuration Parameters Drive and Motor Configuration Parameters Motor Power Factor Alternate Ramp Switching using Frequency ThresholdAuto Tune Automatic Adaptation of the Deceleration Ramp Switching Frequency Configurable Switching FrequenciesAcceleration and Deceleration Ramp Profile Torque Limit Volts/Hertz Adjustment Current Limit Adaptation CurvesMotor Noise Reduction Energy Economizer Thermal Protection with PTC Probes Thermal Protection of ATV58 TRX Controller Drive Control Parameters Drive Control Parameters Configurable I/O Functions Configurable I/O Functions + a + B Function Compatibility Function Compatibility Assignment of Logic Inputs LIx +/- Speed Wiring Example Preset Speeds Timing DiagramPreset Speeds Preset Speed Logic Controlled Stop Diagram Switching Between Two MotorsControlled Stop Functions Freewheel Stop Below Selectable Frequency Reference Switching Timing and Wiring Diagrams Fault ResetExternal Fault Reference Switching Auto Manual Speed Reference Summing Diagram Assignment of Analog Inputs AIxAssignment of Analog Inputs AIX Speed Reference Summing Input Range Description PSP FBS Encoder Speed Feedback Motor RPM @ drive controller maximum frequency Tachometer Speed Feedback Thermo Temperature Probe PTCIncremental Speed Reference Assignment of Logic Outputs R2 or LOx Drive RunningOutput Contactor Control High Speed Attained Loss of Follower 4-20 mA Signal Brake Logic CommandCurrent Level Attained Motor Thermal Level Attained Assignment of Analog Outputs AOx PI Error PI Integral ErrorMotor Power Motor Thermal State Fault Management Parameters Fault Management Parameters Fault Reset Type Output Phase LossInput Phase Loss Loss of Follower Controlled Stop on Power Loss Automatic Catch of a Spinning Load Catch-on-the-fly Altivar 58 TRX AC Drives Type FVC Adjustment Parameters ATV58 Type FVC Adjustment ParametersAbility to Shape Acceleration and Deceleration Ramps + Speed/ Speed Around a Reference Motor Fluxing Options Control ModeSpeed Loop Modes PID Regulator Preset Setpoints for PID Regulator Type FVC Analog InputsATV58 Type FVC Analog Inputs Analog Torque Limit ATV58 Type FVC Logic Outputs Type FVC Analog and Logic OutputsATV58 Type FVC Analog Outputs Adjustment Parameters Command Menu ParametersParameter Summary Parameter Summary Fault Menu Parameters Analog Logic Customer Setting Outputs InputsAssignment LI1 AI1 LI2 AI2 LI3 AO1 LI4 LI5 AI3 LI6 Parameter Code Factory Setting Menu OverviewMenu Overview Parameter Code Menu Overview Word Code Units Description Possible Values or Range General Configuration RegistersCommunication Parameters Drive Configuration Registers Configuration Registers Code Description Possible Values or Range W104 Word Code Description Possible Values or Range Fault Configuration RegistersAdjustment Registers JOG JGTIDC TDC TA2 TA3TA4 SPG Control Registers CMDLFR CMI Monitoring Registers ETI3 ETIETI2 DP1 EP1DP2 EP2 DP8 EP8Iolr AI1R Special Drivecom Registers Spal SpahSpat Spdl Power Section Construction Information Power Section Construction Information Filter Diode Capacitor Dynamic Igbt Performance Information Constant Torque Rated Products Performance Information Constant Torque Rated Products Speed Regulation Constant Torque Rated Products Speed Regulation Constant Torque Rated ProductsMaximum Transient Torque Operation in overspeed Installation Recommendations Installation RecommendationsMinimum Clearances Removing the Protective Cover ATV58 TRX Model Fan Flow Rate Mounting in a General-Purpose Metal EnclosureMounting in a Type 12 or IP54 Metal Enclosure Calculating Enclosure Size Rth = Ti To Wiring Recommendations Wiring RecommendationsRecommendations for Wire Sizing 100 101 Motor Power Rated 102Catalog Number 208 230 5000 AIC 103 400 460 104 Motor Power at 4 kHz Rated Input Line Current 105With Additional 3% 13.4 11.4 Output Wiring Precautions 106 Wiring Diagram for Output Contactor Using a Line Contactor or an Output Contactor107 ATV58H LC1 Wiring Diagrams for ATV58 TRX Type H and Type N Controllers Single PhaseThree Phase 108 Wiring Diagram for ATV58 TRX Type E Controllers Single Phase 109 Wiring Diagram for ATV58 TRX Type E Controllers Three Phase 110 Wiring Diagram for ATV58 TRX Type F Controllers Single Phase 111 Wiring Diagram for ATV58 TRX Type F Controllers Three Phase 112 Recommended Fuses 208/230 V Single-Phase Drive Controllers Recommended Fuses 208/230 V Three-Phase Drive ControllersRecommended Branch Circuit Protection Devices Fuses F1-F2-F3 Motor Drive Controller Recommended Fuses 400/460 V Three-Phase Drive Controllers114 Type H Specifications ATV58 TRX Type H SpecificationsEnvironmental Specifications 115 Electrical Specifications 116 117 118 Type FVC SpecificationsATV58 Type FVC Specifications 119 Dimensions DimensionsDimensions for Type H and Type FVC Frame Sizes 6 120 In. mm Product Catalog No Weight121 122 Dimensions for Type N ModelsATV58 TRX Type N Models Conduit Entry Kit VW3A58842 to VW3A58845 123 Conduit Entry Kit VW3A58846 and VW3A58847 124 Single-Phase Line Reactors VW3A58501 and VW3A58502 Ventilation Fan Kits VW3A58821 to VW3A58826RFI Input Filters EMC VW3A58401 to VW3A58407 Plate for EMC Mounting Weights WeightsATV58 TRX Type H Models without EMI Filter ATV58 Type FVC Models with EMI Filter Selection SelectionCatalog Number Identification Available Type H Models 128 ATV58HU18N4ZU Available Type FVC Models Available Type E ModelsAvailable Type F Models 129 130 Options Field InstalledAvailable Type N Models Conduit Entrance Kits 131DB Resistor Kits Line Reactors-480 V Rated Three Phase External RFI Input Filters132 Line Reactors 133 Line Reactors-208/230 V Rated Three PhaseLine Reactors-208/230 V Rated Single Phase Description For Use on Drives Catalog Number Spare Parts List for ATV58 TRX Controllers134 135 Description Model Numbers Contents Catalog NoSpare Parts for ATV58HC10N4 to ATV58HC33N4 136 Suggested Specifications Suggested Specifications for ATV58 Type H ControllersPart 1 General Part 2 Products Application Data Environmental RatingsProtection 138 Adjustments and Configurations 139 140 Operator InterfaceControl 141 Braking Application-dependent OptionHarmonic Analysis Installation Part 3 ExecutionInspection 142 Class 8839 58M Enclosed AC Drives 143 Enclosure Types General InformationIntroduction 145 Floor MountBarriered Standard Features Bypass Standard FeaturesDrive Selection Class Type Number Modifications 147 Power Circuit Descriptions Power CircuitsWithout Bypass With Bypass 149 Barriered BypassLine Reactor Options 150 Harmonic Filter OptionsLine Contactor Options 151 Standard ModificationsOperator Control Device Options Pilot Light Options Communication and Option Cards Miscellaneous Options Mod Z10 VDC Power Supply Mod Additional Control Power VA Transformer CapacityMod Permanent Wire Markers Sleeve Type Mod U10 Motor Space Heater Sequencing Circuit Factory Engineered Modifications Control Options Mod E218 Signal loss follower alarm relay Mod E221 Seal water solenoid with pressure switch feedbackMod E227 Blown fuse indicators on control fuses Mod E228 Motor over temperature logic input Mod E229 Expand RTD inputs motor protection alarm Mod E231 PowerLogic power meter displayMod E232 CM-3250 PowerLogic circuit monitor Mod E233 CM-3350 PowerLogic circuit monitor Power Options Enclosure & Miscellaneous Modifications Mod E408 Semi F47 Power Compliance Mod E407 Motor a or B contactor alternation schemeMod E409 Line contactor without bypass Mod E410 Soft Starter Bypass 160 Three Phase Line ReactorsLine Reactors 161 Motor Protecting Output FiltersMotor Protecting Output Filters Voltage Codes Three Phase Drive Isolation TransformersThree Phase 60 Hz Class B Ieee Dimensions and Weights for Mounting Knockout DimensionsWeight Enclosure Dimensions Size 460 208/230 208/230 V CT/VT 164 Weight Enclosure Dimensions460 208/230 460 208/230 Size 165 166 208/230 Enclosure Size Hp VT Controllers @ 460 167 168 460 Size 169 DimensionsEnclosure Size Application Information Input Currents Ratings With and without Line Reactor Drive Isolation TransformerSpeed Range & Regulation 171 Follower Signals Accelerating TorquePI Regulator Dynamic Braking Specifications for Drive Controllers Enclosure TypesRelay Contact Ratings 173 174 Specifications Scope of WorkReferences Submittals Part 2 Product Motor Data Application DataEnvironmental Ratings Ratings 178 Adjustments and ConfigurationsProtection 179 Operator ControlsAC Drive Sequencing Requirements 180 System Control and Interface RequirementsCommunication and Networking Requirements 181 Message Display Center RequirementsEmergency Full Speed Requirements Harmonic Mitigation Equipment Requirements 182 Installation Part 3 ExecutionInspection Training 184 Class 8839 Econoflex AC Drives 185 Drive Selection ClassType Number Modifications 186 Standard Features Standard FeaturesPower Circuit Descriptions Test-Normal Selector Switch Description Hand-Off-Auto selector switch, Start-Stop pushbuttons Factory ModificationsFactory Modifications Speed Potentiometer Red power On, Green AFC Run, Yellow AFC Fault Control Options Start-Stop pushbuttons, Speed PotentiometerNone Light Options Mod Miscellaneous Options Mod Description Line Reactor Line ContactorTo 15 PSI Transducer with Digital Display Omit Keypad Display 191 Component LocationsComponent Locations 192 193 Ratings Controller RatingsClass 8839 ATV58 Econoflex Drive Controller Ratings 460 Vac Class 8839 ATV58 Econoflex Drive Controller Ratings 230 Vac Input Current Ratings Class 8839 ATV58 Econoflex Drive Controller Ratings 208 Vac195 Factory-mounted Line Reactor 196 Technical Characteristics Technical CharacteristicsSpecifications for 460 Vac Drive Controllers 197 198 Dissipated Watts LossDissipated Watts Loss Dimensions and Weights Dimensions and Weights for Type 1 and Type 12K EnclosuresWeight Enclosure Dimensions 460 208/230 Vac 199 200 460 208/230 Vac Recommended Spare Parts Recommended Spare PartsVac Econoflex Models 208/230 Vac Econoflex Models Controller Horsepower Circuit Breaker Circuit Breaker ListCircuit Breaker List 202 Application Information 203 Input Current Ratings 204 Speed Range and Regulation 205 206 Sample SpecificationsReferences Submittals Part 2 ProductManufacturers Construction 208 209 Keypad Display InterfaceOperator Controls Drive Isolation & Bypass Contactors Harmonic MitigationDocumentation 210 Class 8998 Motor Control Centers 211 General Information and MCC Package Features MCC Package FeaturesGeneral Information 212 Factory Options, Monitoring and Indication Factory OptionsMonitoring and Indication NEMA/EEMAC AC Drive Options and Basic Drive Power Circuit Basic Drive Power CircuitBasic Drive Power Circuit AC Drive Options Space Requirements Space RequirementsVariable Torque 480 Vac Altivar 58 TRX AC Drives Variable Torque 208/240 Vac Altivar 58 TRX AC Drives 216 Constant Torque 208/240 Vac Altivar 58 TRX AC DrivesVariable Torque, Low Noise 480 Vac Altivar 58 TRX AC Drives 217 Power Contactor OptionsPower Contactor Options Pilot Devices and Misc. Options Pilot DevicesOption 218 Auto Start Relay without Delay 219 220 Multi-Drive Process Line CabinetsMULTI-DRIVE Process Line Cabinets 221 Wiring DiagramsWiring Diagrams 222 Regulatory Requirements 223 224 Thermal Management 225 Electrical Ratings 226 227 228 ControlOptional General Purpose Input/Output Extension 229 Optional Isolation/Bypass ContactorsHarmonic Analysis 230 Page Altivar 58 TRX AC Drives Schneider Electric