Sterling 882.93092.01 manual GP Series Portable Chillers Operation

Page 42

Variable

Description

Access Level

Operator

Supervisor

 

 

Chil Hi Temp Dly

Time (in seconds) Chilled High Temperature alarm

 

x

is ignored before activating

 

 

 

 

 

When set to CRIT, chiller and process high temp

 

 

 

alarms will deactivate compressors and pumps.

 

 

Hi Temp Flt Type

When set to WARN, compressors and pumps are

 

x

 

allowed to continue to operate when a high temp

 

 

 

alarm occurs

 

 

Chil Lo T Wrn Dif

Temperature difference below the chiller setpoint

 

x

before the chiller low temp warning alarm occurs

 

 

 

 

Chil Lo T Flt Dif

Temperature difference below the chiller setpoint

 

x

before the chiller low temp fault alarm occurs.

 

 

 

 

Comp, Lead Cmp On Delay

Temperature Difference between Leaving Fluid

 

x

Temperature and Setpoint to turn on the compressor

 

 

 

 

Comp, Lead Cmp Off

Temperature Difference between Leaving Fluid

 

x

Delay

Temperature and Setpoint to turn off the compressor

 

 

 

 

Time (in minutes) before lag compressor is

 

 

Lag Cmp On Dly

energized once Chilled fluid reaches 2°F (1.1°C)

 

x

 

above Chilled Fluid setpoint

 

 

 

Time (in minutes) before lag compressor is de-

 

 

Lag Cmp Off Dly

energized once chilled fluid reaches 2°F (1.1°C)

 

x

 

below Chilled Fluid setpoint

 

 

Cond Fan Start

Discharge pressure which energizes condenser fan

 

x

 

 

 

 

Cond Fan Stop

Discharge pressure which de-energizes condenser

 

x

fan

 

 

 

 

Pump Stop Delay

Delay time in seconds between fault and stopping

 

x

the pump

 

 

 

 

Heater On Delay

Time (in seconds) before the heater is allowed to

 

x

activate once the last compressor stages off

 

 

 

 

 

Time (in seconds) between sampling the output of

 

 

 

the heater’s PID loop. For example, if this variable

 

 

Heater Cycle Tm

is set to ten (10), the heater PID loop output is

 

x

 

checked every ten seconds. If the heater PID loop

 

 

 

output is 70% when sampled the heater output will

 

 

 

be on for 7 seconds and off for 3 seconds.

 

 

Heater P

P parameter of the heater PID loop

 

x

 

 

 

 

Heater I

I parameter of the heater PID loop

 

x

 

 

 

 

Heater D

D parameter of the heater PID loop

 

x

 

 

 

 

Cooling Valve P

P parameter of the cooling valve PID loop

 

x

 

 

 

 

Cooling Valve I

I parameter of the cooling valve PID loop

 

x

 

 

 

 

Cooling Valve D

D parameter of the cooling valve PID loop

 

x

 

 

 

 

 

When in AUTO, the cooling valve is controlled by

 

 

Cooling Valve Mode

the cooling valve PID loop. When in MANUAL,

 

x

 

the cooling valve is forced open to the percent

 

 

 

dictated by the Cooling Valve Pos variable.

 

 

 

When the Cooling Valve Mode is set to MANUAL,

 

x

Cooling Valve Pos

this variable dictates what percentage the valve is

 

 

forced to.

 

 

 

Minimum tank level. Used to set the default low

 

x

Tank Min Lvl

tank lefvel alarm setpoints as well as the auto-water

 

 

makeup on setpoint.

 

 

GP Series Portable Chillers

Chapter 4: Operation

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Contents GP Series Portable Chillers Shipping Information Table of Contents Chapter Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual  Wear Safety Glasses and Work Gloves ResponsibilityGeneral Description Functional DescriptionModels Covered in This Manual Typical ApplicationsChilled Water Circuit Refrigeration Circuit System ControlStandard Features Mechanical FeaturesElectrical Features Refrigeration FeaturesOther Features Safety Devices and InterlocksController Features Crankcase HeaterHigh Pressure Cutout Optional Features Flow SwitchRemote Start/Stop Interlock Mounting Features Installation UncratingElectrical Connections Process Water Connections Bypass Valve ConsiderationsCondenser Considerations Galvanic Corrosion ConsiderationsWater Treatment Considerations Water-Cooled Chiller CondensersTypical GP20-50 Water Cooled Condenser Connections Air-Cooled Chiller CondensersRemote Air-Cooled Chiller Condensers Towards the condenser GPRC-40 GPRC-105 Discharge Line Sizing Refrigerant Charge Determination Remote Condenser Configurations Water Pumps Three-Phase CompressorsChecking Motor Direction Condenser FanWater Reservoir Part Number DescriptionSuggested Overhead Piping Configuration Pump Automatic Water Make-Up Option Initial Start-UpPage Finishing Setup Setting Up Passwords Supervisor Password to complete the security setup Panel Buttons, Indicator Lights, and Switches OperationMicroprocessor Controller Main Status Screen Status Screens Operator Setpoints ScreenMain Chiller Status Screen GP Series Portable Chillers Operation Page Access Levels Controller SetpointsGP Series Portable Chillers Operation Menu Screen Operator Setpoints Screen Configuration Settings These configurations are described belowWEB Alarms Optional CommunicationsLubrication MaintenanceFilter Cleaning Maintaining the CondenserPreventative Maintenance Service Maintaining the EvaporatorEvaporator Process Piping Y-Strainer Troubleshooting Identifying the Cause of a ProblemGP Series Portable Chillers Troubleshooting SC/W System fault GP Series Portable Chillers Troubleshooting Non-Controller Related Issues Problem Possible cause SolutionGP Series Portable Chillers Troubleshooting GP Series Portable Chillers Troubleshooting Appendix Returned Material PolicyTechnical Assistance Service Department Sales DepartmentContract Department Specifications Air-Cooled Portable ChillersGPAC-40 GPAC-70 GPAC-105 GPAC-175 Water-Cooled Portable Chillers GPWC-20GPWC-40 GPWC-70 GPWC-105 GPWC-175 Pump Curves, Flow, and Pressure Considerations Hertz Pump CurvesALL 60 Hz ALL 50 Hz ALL 50 Hz Calculating Chiller Nominal Flow and Pressure to Process Remote Air-Cooled Chiller Configurations Double Riser Detail Typical Ductwork for Air-Cooled Chillers Water column = Pascal GP Series Portable Chillers Appendix Piping Diagrams GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix

882.93092.01 specifications

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