Carrier 69NT20-531-300 manual 14.1, Valve Replacement, Replacing The Evaporator Fan Assembly

Page 9

TABLE OF CONTENTS (cont)

SERVICE . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

6.1

SECTION LAYOUT

6-1

6.2

SERVICE VALVES

6-1

6.3.

MANIFOLD GAUGE SET

6-1

6.4

PUMPING THE UNIT DOWN

6-2

6.5

REFRIGERANT LEAK CHECKING

6-3

6.6

EVACUATION AND DEHYDRATION

6-3

6.6.1

General

6-3

6.6.2

Preparation

6-3

6.6.3

Procedure - Complete system

6-3

6.6.4

Procedure - Partial System

6-4

6.7

REFRIGERANT CHARGE

6-5

6.7.1

Checking the Refrigerant Charge

6-5

6.7.2

Adding Refrigerant to System (Full Charge)

6-5

6.7.3

Adding Refrigerant to System (Partial Charge)

6-5

6.8

COMPRESSOR - Model RSH105

6-5

6.8.1

Removal and Replacement of Compressor

6-5

6.9

COMPRESSOR OIL LEVEL

6-7

6.10

HIGH PRESSURE SWITCH

6-7

6.10.1 Replacing High Pressure Switch

6-7

6.10.2 Checking High Pressure Switch

6-8

6.11

CONDENSER COIL

6-8

6.12

CONDENSER FAN AND MOTOR ASSEMBLY

6-8

6.13

FILTER-DRIER

6-8

6.14

EXPANSION VALVES

6-9

6.14.1

Checking Superheat

6-9

6.14.2 Valve Replacement

6-9

6.15

EVAPORATOR COIL AND HEATER

 

ASSEMBLY

6-10

6.15.1 Evaporator Coil Replacement

6-10

6.15.2 Evaporator Heater Replacement

6-10

6.16

ECONOMIZER, UNLOADER, LIQUID INJECTION AND OIL RETURN SOLENOID VALVE

6-11

6.17

EVAPORATOR FAN AND MOTOR ASSEMBLY

6-11

6.17.1 Replacing The Evaporator Fan Assembly

6-12

6.18

EVAPORATOR FAN MOTOR CAPACITORS

6-12

6.18.1 When To Check For A Defective Capacitor

6-12

6.18.2 Removing The Capacitor

6-12

6.18.3 Checking The Capacitor

6-12

6.19

VALVE OVERRIDE CONTROLS

6-13

6.20

SUCTION MODULATION VALVE

6-13

6.20.1 Precheck Procedure

6-14

6.20.2 Checking The Stepper valve

6-14

6.21

CONTROLLER AND EXPANSION MODULE

6-14

T309

iv

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Contents Service Model Safety Summary 309 Safety-2 Safety-3 309 Table of Contents Table of Contents Check Controller Function Codes Connect Remote MonitoringEvaporator Coil Replacement Evaporator Heater Replacement Valve ReplacementReplacing The Evaporator Fan Assembly Precheck Procedure Checking The Stepper valveElectrical Wiring Schematic Refrigeration Circuit Schematic Economized Operation Refrigeration Circuit Schematic Standard OperationList of Tables DataCORDER Configuration VariablesUnit is fitted with a scroll compressor Section IntroductionManual, T-300 Section Description Evaporator Section Compressor Section Condenser Section Communications interface module For further information Module which allow communication with a masterTemperature Model RSH105 Weight Dry 46.5 kg 103 lbApproved Oil Mobil ST32 Oil Charge 2957 ml 100 ounces Oil level range, with the compressor offElectrical Data Safety and Protective Devices Refrigeration Circuit 2.5.1 Standard Operation Standard Operation with Receiver Refrigeration Circuit Schematic -- Economized Operation Section Microprocessor Temperature Control SystemKEY Function Controller Software Modes of Operation Perishable Mode -- Economy Controller Alarms Unit PRE-TRIP Diagnostics DCF02=2 Thermistor inputssupply & returnDCF02=5 Usda thermistor inputs DCF02=6Raw Data Report for ABC1234567 Standard Configuration Download ReportLogging Interval dCF03 DataCORDER may be powered up in any one of four waysDataView DataCORDER Alarms Std, Full CnF11 Defrost Off Selection NoOFFCnF33 Snap Freeze Option SnAPDisplay Only Functions Possibly delaying a needed defrost cycle Defrost temperature sensor reading is displayedSensor Reading Plicable with frozen set pointsController Function Codes Sheet 3 Controller Alarm Indications Sheet 1 Controller Alarm Indications Sheet 2 Controller Alarm Indications Sheet 3 Memory failure Error DescriptionP1-1 Draw test is done after 15 secondsDraw test is done after 10 seconds OndsTest fails Supply is comparedP6-2 Crease, the test failsTimer is started Pressure switch is open or the condenser fan switch is openDenser fan is started and a 60 second timer is started Requirements Control temperature must be at least 15.6C 60FRequirements Control temperature must be at least 7.2C 45F Set point, the test proceeds to testBy starting P10-0 over Inapplicable Functions Display Title Data 10 DataCORDER Alarm Indications 69NT Fresh AIR Makeup OperationTo start a pre-trip test, do the following Will be displayedWill be displayed Pull Down Falling Rising Controller Operation -- Perishable ModeController Operation -- Frozen Mode Frozen Mode Defrost Section Troubleshooting Unit will not heat or has insuffi Bent motor shaft Will not initiate defrostSuperheat Unit reads abnormal currents Current sensor wiring Check Valve Frontseated Backseated Section ServiceCompressor in a deep vacuum, internal dam- age will result Refrigerant Leak Checking Remove all refrigerant using a refrigerant recovery system Refrigerant Charge Compressor Upper Mounting Compressor OIL Level Condenser FAN and Motor Assembly Two expansion valves are used, the evaporator Wrapped with Insulating compound. SeeRemoving the Expansion Valve If applicable, braze the equalizer connection to Cleaned regularly. The preferred cleaning fluid is freshEqualizer line Check superheat refer to step14. Unloader Solenoid Valve Start unit and check operationEvaporator FAN Motor Capacitors Valve Override Controls Precheck Procedure TP1 Mounting Stud Type Cut one wire of existing cable 40 mm 1-1/2 inch Cut wires 5 cm 2 inches from shoulder of defecShorter than the other wire Cut one replacement sensor wire opposite colorMaintenance of Painted Surfaces 23 Door Hinge Repair Crack, Chip & Hole Repair Kit 24. Insert Location In-lbs Ft-lbs 13.99 18.86 In-lbs #10 Ft-lbs 12.72 17.1414.6 49.4 37.08 12.3 41.6 31.25 32.8 24.64 22.7 17.00 11.9 Section Electrical Wiring Schematic Schematic Diagram Wiring Diagram Sheet 1 Wiring Diagram Sheet 2 Index 309 Index-2