Assembling the Door, Installing the Door | U-Line CLRCO2075 instruction

™	CLRCO2075 — Clear Ice Maker/Refrigerator

Typical	Door Panel
Wood Panel

Top

Pivot Plate

#10 x 5/8"

Round Head Screw

Seven Required

Plastic Spacer

Seven Required

Figure 22

5.Remove the existing bottom pivot plate and replace with the Full Overlay pivot plate (see Figure 23).

Existing
Door	Wood Panel Bottom Pivot Plate
	(5/8" Longer Than
Existing Bottom Pivot Plate	Existing Bottom Pivot Plate,
(Remove and Discard)	Flush Side Facing Out)
	#8-32 x 3/8" SEMS Hex Screw
	Two Places

Figure 23

IMPORTANT

Door panel and overlay panel must be aligned properly or the door will not operate correctly.

Assembling the Door

1.Install the assembled panel by sliding the original door panel back into the doorframe.

2.Replace the two-piece Modified Handle assembly and secure with the two screws removed in Step 6 under Removing Existing Door.

3.Starting at the corners and working toward the center, push the door gasket back into place.

Installing the Door

1.Remove the existing hinges from the unit, saving the door closure assembly.

2.Install the new Replacement Top Hinge onto the unit (see Figure 24).

Pivot Post

Wood Panel Top Hinge Plate

(5/8" Longer than Existing Top Hinge Plate)

#8-32 x 1/2"

Flat Head Screw

Three Places

Top Pivot Plate

Door Panel

Figure 24

3.Install the pivot post into the new Replacement Bottom Hinge (using the 7/64" hex key or Phillips screwdriver) and install the hinge onto the unit.

4.Replace the door closure assembly onto the bottom pivot post (see Figure 25). Be sure that bosses on closers align with holes in hinge and hinge plate.

	Existing
	Door
Door Closure Top	Boss
Door Closure Bottom
	#8-32 x 1/2" Flat Head Screw
Boss	Three Places
	Wood Panel Bottom Hinge Plate
Pivot Post	(5/8" Longer than Existing Bottom Hinge Plate)

Figure 25

IMPORTANT

Pivot posts must be cleaned. Closers must also be clean and greased to ensure proper operation.

5.Place the modified door onto the pivot post.

6.Position door and install the pivot post into the top hinge (using the 7/64" hex key or Phillips screwdriver).

7.Adjust door as needed for proper closure.

8.Check to see that light switch actuator bracket is contacting the light switch properly.

9.Reinstall the door shelves by lining up the bosses and first pushing straight in, then down at a 45° angle (see Figure 45 on Page 18). Go on to 5 Adjust Door.

02/2005