Andrew 5.6-Meter ESA manual Preventive Maintenance

Page 47

and minus direction from the local control/motor drive controller at least once every three months during antenna down time. Check the mechanical limit switches provided at the end points stop antenna and feed movement, and limit travel to prevent structural interference and damage. Check the mechanical limit switches for corrosion and water entry and the arm on each feed limit switch for free movement without binding. Be cer- tain both feed rotation limit switch arms are not distorted and ride centrally on the actu- ating cam to open their corresponding limit switch.

Inspect the azimuth and elevation jackscrew boots for security of attachment at both

ends, for abrasion, tears, cuts, brittleness and other damage that may expose the jackscrew to the environment (water, dust, etc.). Minor repairs can be made with RTV- 108 silicone rubber sealant.

Visually inspect the feed window for dirt and the feed, feed supports, feed window,

and reflector for distortion, foreign object damage and environmental deterioration due to ice and snow, dust, rain, hail, and high winds, etc. which may cause electrical compo- nent and/or structural deformation.

Check the cable attachment to the resolvers and to the LNA or LNB’s and enclosure

mount interface for security, the cable rouging for secure hanger attachment and the cable insulation for cuts, cracking, abrasion, and other deterioration. Check the LNA or LNB’s and the resolvers for a secure mechanical attachment. Ensure proper torquing of polarization drive gear box setscrews and appropriate tensioning of corresponding drive chain assembly, if applicable.

Check (if applicable) that the drain holes in the bottom of the enclosure are not

obstructed and there is no evidence of water accumulation. Check the enclosure doors for proper closure and that the door seals are intact, not torn, abraided or otherwise damaged. Check that all other seals are intact and if not, use a coating of RTV-108 (sili- cone rubber sealant) to seal any exposed electrical fitting, bolt hold, or other possible water entry to electrical components in order to maintain a weatherproof condition. If the enclosure is provided with a vent fan, check for free operation of the fan blade. The fan bearings are permanently lubricated; any binding, abnormal noise or vibration necessi- tates replacement of he fan assembly. Check and replace the fan filter element if it appears dirty or obstructed with dust.

Check for the appearance of surface lubricants that will cause the accumulation of dirt

and grime. Clean off all excess surface lubricants with a cloth and if required, a cloth dampened not wetted with trichlorethylene, or equal.

Visually inspect all mechanical parts for freedom of operation with no misalignment,

binding or interference. Check all cabling for sufficient slack to prevent cable strain as well as adequate restraint to prevent abrasion or chaffing during antenna and feed movement.

Check security of antenna mounting and interconnecting assembly hardware. Be cer-

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Preventive Maintenance

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Contents Meter ESA Table of Contents Introduction Meter Earth Station AntennaProprietary Data Information and Assistance Technical Customer Service CenterHow to Use This Manual Overview ContentGetting Started OverviewTool Size Quantity Recommended ToolsGetting Started Returning Equipment Step Overview Foundation Preparation Installation Procedures1b A-325 Tensioning For bolts over four diameters Tensioning StepTripod Ground Mount Assembly Azimuth Beam Step Support Legs Assembly Step Step Step Panning Frame Assembly Step Step Step Step Step Step Step Elevation Jackscrew Assembly Step Step Azimuth Jackscrew Assembly Step Mount Assembly Step Step Step Step 22193/223180 Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Installation Procedures Operation Overview Acquiring a SatelliteStep Polarization at 45 degrees from Optimum Setting Maximizing Odd Transponders Subreflector Adjustment Preventive Maintenance Overview General Cleaning Electrical PartsPreventive Maintenance Antenna Preventive Maintenance Drive System Voltage Current Checks Step Step Preventive Maintenance Jackscrews/Motors Gear Motor/Housing Fill Drain Requirements Lubrication Chart High-Speed Antenna Lubrication Points Medium-Speed Antenna Lubrication Points