Cornelius MJ30-4 PB, MJ32-4 PB, MJ32-4 PC, MJ30-4 PC, MJ31-4 PB, MJ31-4 PC service manual Out Too Low

Page 14

Troubleshooting Guide

Problem

Probable Cause

Remedy

DISPENSER IS BRIXING

Low viscosity or highly

Locate the pump switches grouped

OUT TOO HIGH. (Cont.)

concentrated concentrate.

behind the front splash panel. They

 

Example 11 to 1 ratio.

are marked SPEED SWITCH with

 

 

the corresponding valve number.

 

 

Placing the switch in the low position

 

 

slows down the concentrate pumping

 

 

rate requiring less water to brix.

DISPENSER IS BRIXING

Supply water pressure is too

Water pressure has a high limit of

OUT TOO LOW.

high.

100 psi/ 7 bar or over. Place regulator

 

 

in supply line to bring pressure down

 

 

to 4 bar/ 50 psi flowing.

 

Defective or improperly

High water pressure will cause the

 

regulating flow control .

flow control not to regulate properly.

 

 

If the problem exists after the

 

 

pressure has been reduced to 50 psig/

 

 

4 bar, the flow control maybe

 

 

defective.. Disassemble and check the

 

 

spool and sleeve function and the

 

 

compensating spring . Replace parts

 

 

as required.

 

Speed switch in the low

Pump speed switch is in the low

 

position.

position. Move switch to high

 

 

increasing the pumping rate of the

 

 

concentrate.

 

Air leak in the concentrate

Check that the concentrate line

 

suction line.

connection is secured tightly to the

 

 

dispenser with the proper gaskets.

 

 

Check the connector at the

 

 

concentrate source to be sure it is

 

 

properly attached.

 

Worn concentrate pump

Remove the front half of the

 

tubing.

concentrate pump and inspect the

 

 

tubing . Worn or stretched tubing will

 

 

decrease the amount of concentrate

 

 

pumped. After 1 year tubing should

 

 

be replaced.

 

Defective poppet valve and or

Disassemble the right side of the

 

spring.

valve which contains the syrup

 

 

poppet assembly. Be sure the valve is

 

 

not binding, free of debris, return

 

 

spring is actuating and the diaphragm

 

 

is not torn or punctured.

 

 

 

13

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Contents Installation & Service Manual Table of Contents General Description Specifications Installation Receiving & UnpackingFill Ice Water Bath Programming Portion Control optional Brixing ConcentrateCleaning & Sanitizing System Cleaning and Sanitizing Equipment and SuppliesDaily Cleaning Maintenance Maintenance Refrigeration SystemIce Water Bath Cleaning Troubleshooting Guide Water to ALL Valves Unit DispensingConcentrate only no From Single ValveOUT TOO High Unit is Dispensing Water onlyDispenser is Brixing OUT TOO LOW Bottom of Dispensing Operate When onlyWater Leaks from ValveCompressor Runs but Compressor will notRUN No Cooling is TakingAnything on TOP No COOLING. TrippingOverload Refrigeration SystemHas Been Running for Extended Period Without Shutting OFF Frozen Water CoilMillennium 4 Valve Schematic Final Assembly Description QTYFinal Assembly Final Assembly Platform Assembly Pump & Bracket Assembly Pump Motor Assembly Dispensing Assembly Valve Block Assembly Valve Block Assembly Electrical Box Assembly Voltage Regulator Assembly, SLJ1000-2 Portion Control Assembly Portion Control Electrical Diagram Millennium Model MJ30-4 Recommended Spare Parts List For 10 DispensersMillennium Model MJ30-4 Optional Accessories DescriptionIMI Cornelius INC Illustrated Parts List Millennium II Illustrated Parts List NamePump Platform Assembly Lower Housing Assembly Refrigeration Deck Assembly 1717Illustrated Parts List Water Coil Assembly Pump & Motor Assembly Name Valve Panel Assembly Valve Block Assembly Name Touch Panel Assembly PB Touch Panel Assembly PC Name Electrical Box Assembly Name Ice Bank Control Assembly Name Brown Wire B4Speed Switch Assembly Name Top Panel Assembly Name Merchandiser Assembly Name Wiring For Volt 60 HZRecommended Spare Parts List Accessories and Service Items Illustrated Parts List Page N85318 Rev. B Print Date 2/99