Cornelius UC 701 service manual Troubleshooting Chart Icemaker not Operating

Page 26

TROUBLESHOOTING CHART – ICEMAKER NOT OPERATING

NO POWER

Check electrical wiring in con-

trol box for loose connec-

tions.

Check for failed service

switch or relay.

Remote condenser

units only

Remote condenser

not running.

ICEMAKER RUNS BUT DOES NOT MAKE ICE

Condenser fan running but compressor not running

Check line voltage.

Check compressor winding

& components.

LOW WATER SAFETY

SWITCH OPEN

Check that water is turned on.

Check for restriction in water line.

ICEMAKER OPERATING BUT

SOFT ICE

Check bin switch

GEARMOTOR OVERLOAD

TRIPPED

Check water level control and evaporator water tube for lime build up restriction.

Check power to machine.

Check incoming water pressure

(minimum 10 lbs.).

Check water safety switch.

YesNo

No

Yes

 

 

 

 

 

 

 

 

 

 

Evaporator water tube

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

may have an air bubble.

 

 

 

 

 

 

 

High pressure

 

Check electrical

 

Check power

 

Clear air bubble from

 

 

 

 

Clean all related

 

Refer to guide

 

switch open or

 

wiring in control box

 

to condenser.

 

 

 

 

drain lines.

 

to Good Ice in

 

 

 

 

tube.

 

 

 

 

 

 

cycling on and off.

 

for loose connections.

 

 

 

 

 

High suction pressure

 

Low suction pressure

 

 

service manual.

 

 

 

 

 

 

 

 

 

 

 

(30 lbs. or above).

 

(20 lbs. or below).

 

 

 

CAUTION

Clear ice from evaporator and auger before re- setting over- load.

CLEAN

see

instructions.

23

Discharge

 

 

Non-condensible

 

Too much

 

 

Condenser

 

 

Condenser

king valve

 

 

in system.

 

refrigerant in

 

 

fan not

 

 

 

dirty or

partially

 

 

 

 

 

 

system.

 

 

running.

 

 

restricted.

closed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evacuate and

 

 

 

 

Check electrical circuit

 

 

Open

 

 

 

recharge system.

 

 

 

 

 

 

to fan motor.

 

 

valve

 

 

 

Clean condenser.

 

 

 

 

 

Check fan motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low pressure switch open

 

 

 

 

 

 

 

 

 

 

 

 

 

or cycling on and off.

 

 

 

 

 

 

 

 

 

 

Head

Pressure

high.

Valve stuck open.

Replace

valve.

TXV not operating properly.

Bulb loose.

Clean and tighten.

Suction line

not

insulated.

Bulb

uninsulated.

Clean and insulate.

TXV bulb lost charge.

Replace valve evacuate and recharge.

IMPORTANT

Icemaker runs when reset but problem has not been found.

Continue checking for overload as follows to guard against future problems

Icemaker runs

Short run trips again in 2 min- utes. Check gear- motor circuit.

Reset

overload.

 

Reset but

 

Will not

 

 

motor does

 

reset.

 

 

not run.

 

 

 

 

 

 

 

 

 

 

Check

 

 

Overload

 

 

gearmotor

 

 

hot try

 

 

circuit.

 

 

again.

 

 

 

 

 

 

 

 

 

 

 

Will not

 

 

 

 

 

reset

 

 

 

 

 

replace

 

 

 

 

 

overload

 

Low on

Remote condenser

Plugged

 

Restricted

 

 

 

 

 

 

 

Plugged or

 

Icemaker

refrigerant.

units only

liquid line

 

liquid line.

 

faulty TXV.

 

froze up.

 

 

 

dryer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for

leaks.

LAC not operating properly (minimum discharge pressure 180 lbs.).

Replace LAC valve, evacuate and recharge system.

Replace dryer.

Evacuate and recharge system.

Check for

kinks or damage to liquid line.

Replace

valve. Evacuate and recharge system.

Check if auger is turning.

No

OVERLOAD GUIDE ELECTRICAL

High or low voltage weak power lines can cause overloads on icemaker restarts High running current. Check motor circuits and start relay – Auger delay failed.

ICEMAKER

Mechanical parts worn. Scored evaporator or auger. Worn thrust bearing. Ice maker not turning off. Failed ice level control.

Over compression. Low water inlet temperature. Restriction in water line from reservoir.

REFRIGERANT

Contaminated charge or bad compressor. Low charge or gas leak.

Low suction pressure. Improper expansion valve sensing bulb. Location or insulation and/or defective expansion valve

630460150

Check drive on

Check gears in

 

Check if extruding

gearmotor.

gearbox.

 

head is down in

 

 

 

evaporator tube.

 

 

Image 26
Contents UC 701 Series CONTINUOUS-FLOW Icemaker Table of Contents Table of Contents cont’d Understand Signal Words Safety InformationRecognize Safety Information Follow Safety InstructionsThis page Left Blank Intentionally Description General DescriptionTo the User of this Manual Claims InstructionsSpecification Chart Clearance Requirements This page Left Blank Intentionally Installation PRE-INSTALLATIONInstallation Side Bracket InstallationInitial Start UP, Checks and Adjustment Instructions Icemaker Float AssemblyThis page Left Blank Intentionally Maintenance Guide to ServiceIcemaker Cleaning and Sanitizing Procedures MonthlyHow Water Level Control Works Water Level ControlSemi-Annually PurposeRefrigeration System Refrigeration System AdjustmentsTo Replace Water Level Safety Switch To Replace Water Level ControlCondenser Modulating Valve Adjustment and TroubleshootingExpansion Valve Condenser Modulating Valve Removal BIN ControlGearmotor Motor CheckTo Replace Gearmotor Assembly Start RelayTo Replace Bearing Upper NUT and Bearing AssemblyAuger and Extruding Head Removal Electrical Checkout Capacitor CheckSafety Controls Gear Motor OverloadGuide to Good ICE Wiring Diagram Troubleshooting Chart Icemaker not Operating Troubleshooting Troubleshooting CompressorsCertificate of Warranty IMI CorneliusThis page Left Blank Intentionally IMI Cornelius INC