Multiquip MVH-200DA2 manual Checking The Fuel, Refueling

Page 24

6.Filling the reverse travel circuit with oil.

a.With the travel lever pushed forward (hydraulic circuit is connected with reverse travel circuit), add oil into pump and remove bleed plug of vibrator cylinder (opposite of belt cover side). In a few seconds, oil will come out of bleed plug.

b.When aeration disappears, reinstall the plug tightly.

c.Move the travel lever slowly until aeration in the hand pump disappears (about 10 to 15 times).

7.When the aeration in the pump disappears, with the travel lever pushed forward, reinstall the valve. Be careful not to drop the packing into pump. The bleeding valve tightening torque is 450 to 500 kg-gm.

8.After installing the bleed valve, moving the travel lever all the way to reverse causes excess oil to be discharged into pump. If valve fails to activate, aeration still remains in the circuit. With the bleed valve removed, operate travel lever again to bleed. If valve is activated, move the travel lever forward to activate the valve inside spool before moving it to reverse to activate the bleed valve. Repeat 3 to 4 times.

9.After making sure that the hydraulic oil in the pump is at the specified level, reinstall the reservoir cover. Coat both sides of packing with liquid packing (such as Threebond #1215).

CAUTION - Overfilling the Hydraulic Oil

Reservoir

Make sure that hand pump is filled with hydraulic oil to the specified level. Excessive oil may hinder bleed valve function, resulting in poor reverse performance.

10.After adding oil and reinstalling the reservoir cover, operate the travel lever to make sure of the following:

a.spool valve: when pushed forward, resistance is felt in two-stage motion.

MVH-200DA2 — MAINTENANCE

DANGER - Explosive Fuel

Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is hot! or running.

Checking The Fuel

1.Remove the fuel cap located on top of fuel tank.

2.Visuallyinspecttoseeiffuellevelislow. Iffuelis low,replenish with diesel fuel (Figure 23).

3.Whenrefueling,besuretouseastrainerforfiltration.DONOT top-off fuel. Wipe up any spilled fuel.

Figure 23. Refueling

DANGER - Explosive Fuel

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER! smoke around or near the compactor.

PAGE 24 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

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Contents Model MVH-200DA2 Page Page MVH-200DA2 -TABLE of Contents Ordering parts has never been easier MVH-200DA2 Specifications MVH-200DA2 Reversible Plate Compactor SpecificationsMVH-200DA2 Dimensions MVH-200DA2 Safety Message Alert Symbols Always wear approved respiratory protection when requiredYou can be Injured if you do not follow these directions MVH-200DA2 Safety Message Alert Symbols MVH-200DA2 Rules for Safe Operation AlcoholMaintenance Safety Loading and Unloading CraneNever lift the machine while the engine is running EmergenciesMVH-200DA2 Operation and Safety Decals Operation and Safety DecalsPlate Compactor Vibratory PlatesReversibleVibratory Plates Frequency/SpeedMVH-200DA2 Plate Compactor Components Cannister to gain access to filter element MVH-200DA2 Engine ComponentsFuel Muffler Used to reduce noise and emissionsMVH-200DA2 PRE-INSPECTION Before StartingEngine Oil Check Fuel CheckMVH-200DA2 START-UP Procedure Shut-Down ProcedureEmergency Shutdown Procedure Starting the Engine Yanmar engineMVH-200DA2 Operation TravelingTo Turn The Compactor Move the travel lever to the Neutral positionStowing the Handle LiftingTransporting MVH-200DA2 Maintenance Inspection and Maintenance ServiceTablesDaily Service Every 2 yearsMVH-200DA2 Maintenance Engine Oil ReplacementAir Filter Checking and Replacing the V-Belt and Clutch Checking the V-beltReplacing theV-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilChecking The Fuel RefuelingMVH-200DA2 Enginetroubleshooting Engine TroubleshootingMVH-200DA2 Plate Compactortroubleshooting Plate Compactor TroubleshootingPage MVH-200DA2- Explanation of Code in Remarks Column NO. ColumnPart NO. Column QTY. ColumnSuggested Spare Parts MVH-200DA2 Decal Placement Body AssyMVH-200DA2 Decals Placement MVH-200DA2 Body Assy Vibrating Plate BaseShock Absorber NUT M12MVH-200DA2 -VIBRATION Assy Vibration AssyVibrating Case WASHER, Flat M12Roller Bearing NJ210MC4 Rotary SHAFT, DrivenMVH-200DA2 -VIBRATION ASSY. Vibration ASSY.Rotary SHAFT, Drive GEAR, DriveStop Ring S-50 Bearing CoverMVH-200DA2 Control A-TYPE Assy Control A-TYPE AssyHandle Bracket HandleWASHER, Flat M16 NUT M16MVH-200DA2 Pump A-TYPE Assy Pump A-TYPE AssyBody SpoolShaft PinionMVH-200DA2 Throttle Lever A-TYPE Assy Throttle A-TYPE AssyBoot Wire GUIDE, AL103FWire Stopper AY 3D WASHER, Lock 8MMYanmar L70V6 ENGINE- Cylinder Block Assy Cylinder Block AssyYanmar L70V6 Engine Cylinder Block Assy Yanmar L70V6 ENGINE- Cylinder Head Assy Cylinder Head AssyYanmar L70V6- Cylinder Head Assy Yanmar L70V6 ENGINE- AIR Cleaner Assy AIR CleanerAIR Cleaner Assy AIR Cleaner BodyAIR Cleaner Cover AIR Cleaner GasketYanmar L70V6 ENGINE- Muffler Assy Muffler AssyMuffler Gasket Bolt M 6X14 PlatedStud M 8X18 Plated Exhaust DefectorYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Crankshaft and Camshaft AssyYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Yanmar L70V6 ENGINE- Piston Assy Piston AssyPiston Rings SET=STD Piston Ring SET 0.S.=0.25Piston Ring SET 0.2=0.50 Piston PINYanmar L70V6 ENGINE- LUB. OIL Pump and Governor Assy LUB. OIL Pump & Governor AssyAdjusting Bolt LUB. OIL Pump and Governor AssyLUB. OIL Pump Assy LUB. OIL Pump CoverYanmar L70V6 ENGINE- Cooling and Starting Device Assy Cooling and Starting Device AssyTank Grommet Side Cover BSide Cover a TOP COVER, BlackYanmar L70V6 ENGINE- Fuel Injection Pump Assy Fuel Injection Pump AssyL70V6 Engine Fuel Injection Pump Assy Yanmar L70V6 ENGINE- Fueltank & Fuel Line Assy Fuel Tank and Fuel Line AssyYanmar L70V6 Engine Fueltank and Fuel Line Assy Yanmar L70V6 ENGINE- Starting Motor and Dynamo Assy Starting Motor and Dynamo AssyGear Housing Assy Magnet SwitchStarting Motor & Dynamo Assy ArmatureYanmar L70V6-TOOLS, Labels and Gaskets SET Assy TOOLS, Labels and Gasket SET AssyHOW to START- E Label AIR Cooled LabelYanmar Label Diesel LabelYanmar L70V6 ENGINE- Accessories AccessoriesWire Harness C Exhaust Pipe AssyScrew M6X25 Terms and Conditions of Sale Parts Page Heres HOW to GET Help Your Local Dealer is