Multiquip manual MVH-200DA2 Enginetroubleshooting, Engine Troubleshooting

Page 25

MVH-200DA2 — ENGINETROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

No fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

 

 

delayed, although engine can

Compression too low?

Check piston, cylinder and valves. Adjust or

be turned over.

repair per engine repair manual.

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

 

from the fuel line (detach from injection

 

Fuel separates has inadequate resistance to

pump). If the fuel is turbid or separated, warm

At low temperatures engine will

low temperatures?

up the engine or drain the complete fuel

not start.

 

supply system. Refuel with winter grade diesel

 

fuel.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

for winter environment.

 

 

 

 

 

 

Throttle lever in STOP position?

Reposition throttle lever to RUN position.

Engine fires but stops soon as

 

 

Fuel filter blocked?

Replace fuel filter.

starter is switched off.

 

 

 

Fuel supply blocked?

Check the entire fuel system.

 

 

 

Engine stops by itself during

Fuel tank empty?

Add fuel.

 

 

normal operation.

Fuel filter blocked?

Replace fuel filter.

 

 

 

 

 

Fuel tank empty?

Fill with No.2 diesel fuel.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

Low engine power output and

Air filter blocked?

Clean or replace air filter.

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

low speed, black exhaust

smoke.

 

 

Malfunction at injector?

See engine manual.

 

 

 

 

MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 25

Image 25
Contents Model MVH-200DA2 Page Page MVH-200DA2 -TABLE of Contents Ordering parts has never been easier MVH-200DA2 Reversible Plate Compactor Specifications MVH-200DA2 SpecificationsMVH-200DA2 Dimensions Always wear approved respiratory protection when required MVH-200DA2 Safety Message Alert SymbolsYou can be Injured if you do not follow these directions MVH-200DA2 Safety Message Alert Symbols Alcohol MVH-200DA2 Rules for Safe OperationLoading and Unloading Crane Maintenance SafetyNever lift the machine while the engine is running EmergenciesOperation and Safety Decals MVH-200DA2 Operation and Safety DecalsVibratory Plates Plate CompactorReversibleVibratory Plates Frequency/SpeedMVH-200DA2 Plate Compactor Components MVH-200DA2 Engine Components Cannister to gain access to filter elementFuel Muffler Used to reduce noise and emissionsBefore Starting MVH-200DA2 PRE-INSPECTIONEngine Oil Check Fuel CheckShut-Down Procedure MVH-200DA2 START-UP ProcedureEmergency Shutdown Procedure Starting the Engine Yanmar engineTraveling MVH-200DA2 OperationTo Turn The Compactor Move the travel lever to the Neutral positionLifting Stowing the HandleTransporting Inspection and Maintenance ServiceTables MVH-200DA2 MaintenanceDaily Service Every 2 yearsEngine Oil Replacement MVH-200DA2 MaintenanceAir Filter Checking the V-belt Checking and Replacing the V-Belt and ClutchReplacing theV-belt Checking the ClutchReplacing Hydraulic Oil Hydraulic Oil MaintenanceRefueling Checking The FuelEngine Troubleshooting MVH-200DA2 EnginetroubleshootingPlate Compactor Troubleshooting MVH-200DA2 Plate CompactortroubleshootingPage NO. Column MVH-200DA2- Explanation of Code in Remarks ColumnPart NO. Column QTY. ColumnSuggested Spare Parts Body Assy MVH-200DA2 Decal PlacementMVH-200DA2 Decals Placement MVH-200DA2 Body Assy Base Vibrating PlateShock Absorber NUT M12Vibration Assy MVH-200DA2 -VIBRATION AssyWASHER, Flat M12 Vibrating CaseRoller Bearing NJ210MC4 Rotary SHAFT, DrivenVibration ASSY. MVH-200DA2 -VIBRATION ASSY.GEAR, Drive Rotary SHAFT, DriveStop Ring S-50 Bearing CoverControl A-TYPE Assy MVH-200DA2 Control A-TYPE AssyHandle Handle BracketWASHER, Flat M16 NUT M16Pump A-TYPE Assy MVH-200DA2 Pump A-TYPE AssySpool BodyShaft PinionThrottle A-TYPE Assy MVH-200DA2 Throttle Lever A-TYPE AssyWire GUIDE, AL103F BootWire Stopper AY 3D WASHER, Lock 8MMCylinder Block Assy Yanmar L70V6 ENGINE- Cylinder Block AssyYanmar L70V6 Engine Cylinder Block Assy Cylinder Head Assy Yanmar L70V6 ENGINE- Cylinder Head AssyYanmar L70V6- Cylinder Head Assy AIR Cleaner Yanmar L70V6 ENGINE- AIR Cleaner AssyAIR Cleaner Body AIR Cleaner AssyAIR Cleaner Cover AIR Cleaner GasketMuffler Assy Yanmar L70V6 ENGINE- Muffler AssyBolt M 6X14 Plated Muffler GasketStud M 8X18 Plated Exhaust DefectorCrankshaft and Camshaft Assy Yanmar L70V6 ENGINE- Crankshaft and Camshaft AssyYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Piston Assy Yanmar L70V6 ENGINE- Piston AssyPiston Ring SET 0.S.=0.25 Piston Rings SET=STDPiston Ring SET 0.2=0.50 Piston PINLUB. OIL Pump & Governor Assy Yanmar L70V6 ENGINE- LUB. OIL Pump and Governor AssyLUB. OIL Pump and Governor Assy Adjusting BoltLUB. OIL Pump Assy LUB. OIL Pump CoverCooling and Starting Device Assy Yanmar L70V6 ENGINE- Cooling and Starting Device AssySide Cover B Tank GrommetSide Cover a TOP COVER, BlackFuel Injection Pump Assy Yanmar L70V6 ENGINE- Fuel Injection Pump AssyL70V6 Engine Fuel Injection Pump Assy Fuel Tank and Fuel Line Assy Yanmar L70V6 ENGINE- Fueltank & Fuel Line AssyYanmar L70V6 Engine Fueltank and Fuel Line Assy Starting Motor and Dynamo Assy Yanmar L70V6 ENGINE- Starting Motor and Dynamo AssyMagnet Switch Gear Housing AssyStarting Motor & Dynamo Assy ArmatureTOOLS, Labels and Gasket SET Assy Yanmar L70V6-TOOLS, Labels and Gaskets SET AssyAIR Cooled Label HOW to START- E LabelYanmar Label Diesel LabelAccessories Yanmar L70V6 ENGINE- AccessoriesExhaust Pipe Assy Wire Harness CScrew M6X25 Terms and Conditions of Sale Parts Page Your Local Dealer is Heres HOW to GET Help