Multiquip manual MVH-200DA2 Plate Compactortroubleshooting, Plate Compactor Troubleshooting

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MVH-200DA2 — PLATE COMPACTORTROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

TABLE 9. PLATE COMPACTOR TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

Engine speed too low?

Set engine speed to correct RPM.

 

 

 

 

Clutch slips?

Check or replace clutch.

Travel speed too low, and vibration is

 

 

V-belt slips?

Adjust or replace V-belt.

weak.

 

 

Excessive oil in vibrator?

Drain excess oil and fill to proper level.

 

 

 

 

 

Malfunction in vibrator housing?

Check eccentric, gears and counter

 

weights.

 

 

 

 

 

 

Directional components defective?

Check all directional components

 

 

 

 

Reversing lever adjustment?

Adjust or repair reversing lever.

 

 

 

 

Hydraulic oil hose broken?

Repair or replace hydraulic oil hose.

Travels forward or reverse, but

 

 

Aeration in hydraulic oil for reversing system?

Bleed hydraulic oil system.

impossible to switch direction.

 

 

 

 

 

 

Check valve in hand pump clogged with dust?

Clean or replace hand pump check

 

valve.

 

 

 

 

 

 

Piston or bearing in cylinder (vibrator assy.) is

If worn, replace cylinder piston or

 

defective?

bearing.

 

 

 

 

V-belt slips?

Replace V-belt.

 

 

 

 

Clutch slips?

Check clutch springs and shoes.

Does not travel either forward or

 

 

 

Check vibrator housing (eccentric,

reverse.

Vibrator locked?

gears and counterweights)

 

 

 

 

 

 

Piston or bearing in cylinder defective?

If worn, replace cylinder piston or

 

bearing.

 

 

 

 

 

 

Air in hydraulic line?

Bleed hrdraulic oil system.

Travel lever operating resistance great.

 

 

Piston or bearing in cylinder defective?

If worn, replace cylinder piston or

 

 

bearing.

 

 

 

 

 

PAGE 26 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

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Contents Model MVH-200DA2 Page Page MVH-200DA2 -TABLE of Contents Ordering parts has never been easier MVH-200DA2 Specifications MVH-200DA2 Reversible Plate Compactor SpecificationsMVH-200DA2 Dimensions You can be Injured if you do not follow these directions MVH-200DA2 Safety Message Alert SymbolsAlways wear approved respiratory protection when required MVH-200DA2 Safety Message Alert Symbols MVH-200DA2 Rules for Safe Operation AlcoholNever lift the machine while the engine is running Maintenance SafetyLoading and Unloading Crane EmergenciesMVH-200DA2 Operation and Safety Decals Operation and Safety DecalsReversibleVibratory Plates Plate CompactorVibratory Plates Frequency/SpeedMVH-200DA2 Plate Compactor Components Fuel Cannister to gain access to filter elementMVH-200DA2 Engine Components Muffler Used to reduce noise and emissionsEngine Oil Check MVH-200DA2 PRE-INSPECTIONBefore Starting Fuel CheckEmergency Shutdown Procedure MVH-200DA2 START-UP ProcedureShut-Down Procedure Starting the Engine Yanmar engineTo Turn The Compactor MVH-200DA2 OperationTraveling Move the travel lever to the Neutral positionTransporting Stowing the HandleLifting Daily Service MVH-200DA2 MaintenanceInspection and Maintenance ServiceTables Every 2 yearsAir Filter MVH-200DA2 MaintenanceEngine Oil Replacement Replacing theV-belt Checking and Replacing the V-Belt and ClutchChecking the V-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilChecking The Fuel RefuelingMVH-200DA2 Enginetroubleshooting Engine TroubleshootingMVH-200DA2 Plate Compactortroubleshooting Plate Compactor TroubleshootingPage Part NO. Column MVH-200DA2- Explanation of Code in Remarks ColumnNO. Column QTY. ColumnSuggested Spare Parts MVH-200DA2 Decal Placement Body AssyMVH-200DA2 Decals Placement MVH-200DA2 Body Assy Shock Absorber Vibrating PlateBase NUT M12MVH-200DA2 -VIBRATION Assy Vibration AssyRoller Bearing NJ210MC4 Vibrating CaseWASHER, Flat M12 Rotary SHAFT, DrivenMVH-200DA2 -VIBRATION ASSY. Vibration ASSY.Stop Ring S-50 Rotary SHAFT, DriveGEAR, Drive Bearing CoverMVH-200DA2 Control A-TYPE Assy Control A-TYPE AssyWASHER, Flat M16 Handle BracketHandle NUT M16MVH-200DA2 Pump A-TYPE Assy Pump A-TYPE AssyShaft BodySpool PinionMVH-200DA2 Throttle Lever A-TYPE Assy Throttle A-TYPE AssyWire Stopper AY 3D BootWire GUIDE, AL103F WASHER, Lock 8MMYanmar L70V6 ENGINE- Cylinder Block Assy Cylinder Block AssyYanmar L70V6 Engine Cylinder Block Assy Yanmar L70V6 ENGINE- Cylinder Head Assy Cylinder Head AssyYanmar L70V6- Cylinder Head Assy Yanmar L70V6 ENGINE- AIR Cleaner Assy AIR CleanerAIR Cleaner Cover AIR Cleaner AssyAIR Cleaner Body AIR Cleaner GasketYanmar L70V6 ENGINE- Muffler Assy Muffler AssyStud M 8X18 Plated Muffler GasketBolt M 6X14 Plated Exhaust DefectorYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Crankshaft and Camshaft AssyYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Yanmar L70V6 ENGINE- Piston Assy Piston AssyPiston Ring SET 0.2=0.50 Piston Rings SET=STDPiston Ring SET 0.S.=0.25 Piston PINYanmar L70V6 ENGINE- LUB. OIL Pump and Governor Assy LUB. OIL Pump & Governor AssyLUB. OIL Pump Assy Adjusting BoltLUB. OIL Pump and Governor Assy LUB. OIL Pump CoverYanmar L70V6 ENGINE- Cooling and Starting Device Assy Cooling and Starting Device AssySide Cover a Tank GrommetSide Cover B TOP COVER, BlackYanmar L70V6 ENGINE- Fuel Injection Pump Assy Fuel Injection Pump AssyL70V6 Engine Fuel Injection Pump Assy Yanmar L70V6 ENGINE- Fueltank & Fuel Line Assy Fuel Tank and Fuel Line AssyYanmar L70V6 Engine Fueltank and Fuel Line Assy Yanmar L70V6 ENGINE- Starting Motor and Dynamo Assy Starting Motor and Dynamo AssyStarting Motor & Dynamo Assy Gear Housing AssyMagnet Switch ArmatureYanmar L70V6-TOOLS, Labels and Gaskets SET Assy TOOLS, Labels and Gasket SET AssyYanmar Label HOW to START- E LabelAIR Cooled Label Diesel LabelYanmar L70V6 ENGINE- Accessories AccessoriesScrew M6X25 Wire Harness CExhaust Pipe Assy Terms and Conditions of Sale Parts Page Heres HOW to GET Help Your Local Dealer is