Multiquip MVH-200DA2 Maintenance, Inspection and Maintenance ServiceTables, Every 2 years

Page 20

MVH-200DA2 — MAINTENANCE

CAUTION - General Maintenance Safety

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

Inspection and Maintenance ServiceTables.

To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

TABLE 5. MVH-200DA2 MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Hydraulic System Leak

Every 100 hours

 

 

 

 

Vibrator Oil Check

Every 100 hours

See page 21

 

 

 

Vibrator Oil

Every 300 hours

See page 21

Replacement

 

 

 

 

 

Hydraulic Oil Check

Every 100 hours

See page 23

 

 

 

Hydraulic Oil

First after 200

 

hours, then every

See page 23

Replacement

1,000 hours

 

 

 

 

 

 

V-belt (clutch) Check

Every 200 hours

See page 22

 

 

 

 

These inspection intervals are for

NOTE

operation under normal conditions.

Adjust your inspection intervals

 

 

based on the number hours plate

 

compactor is in use, and particular

 

working conditions. Fuel piping and

 

connections should be replaced

 

every 2 years.

TABLE 6. MVH-200DA2 ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Spark Plug Check

Every 40 hours (every week)

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Engine Oil Replacement

After first 25 hours then every 50 to

100 hours

 

 

 

Air Filter Cleaning

Every 100 hours

 

 

See separate engine manual for details on engine check.

Daily Service

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

TABLE 7.

TIGHTENING TORQUE (in. kg/cm) Diameter

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

 

 

 

 

 

 

 

 

 

*

100

300~

650 ~

 

 

 

 

 

350

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of compaction plate.

zCheck hydraulic pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

zCheck engine oil.

PAGE 20 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

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Contents Model MVH-200DA2 Page Page MVH-200DA2 -TABLE of Contents Ordering parts has never been easier MVH-200DA2 Specifications MVH-200DA2 Reversible Plate Compactor SpecificationsMVH-200DA2 Dimensions You can be Injured if you do not follow these directions MVH-200DA2 Safety Message Alert SymbolsAlways wear approved respiratory protection when required MVH-200DA2 Safety Message Alert Symbols MVH-200DA2 Rules for Safe Operation AlcoholMaintenance Safety Loading and Unloading CraneNever lift the machine while the engine is running EmergenciesMVH-200DA2 Operation and Safety Decals Operation and Safety DecalsPlate Compactor Vibratory PlatesReversibleVibratory Plates Frequency/SpeedMVH-200DA2 Plate Compactor Components Cannister to gain access to filter element MVH-200DA2 Engine ComponentsFuel Muffler Used to reduce noise and emissionsMVH-200DA2 PRE-INSPECTION Before StartingEngine Oil Check Fuel CheckMVH-200DA2 START-UP Procedure Shut-Down ProcedureEmergency Shutdown Procedure Starting the Engine Yanmar engineMVH-200DA2 Operation TravelingTo Turn The Compactor Move the travel lever to the Neutral positionTransporting Stowing the HandleLifting MVH-200DA2 Maintenance Inspection and Maintenance ServiceTablesDaily Service Every 2 yearsAir Filter MVH-200DA2 MaintenanceEngine Oil Replacement Checking and Replacing the V-Belt and Clutch Checking the V-beltReplacing theV-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilChecking The Fuel RefuelingMVH-200DA2 Enginetroubleshooting Engine TroubleshootingMVH-200DA2 Plate Compactortroubleshooting Plate Compactor TroubleshootingPage MVH-200DA2- Explanation of Code in Remarks Column NO. ColumnPart NO. Column QTY. ColumnSuggested Spare Parts MVH-200DA2 Decal Placement Body AssyMVH-200DA2 Decals Placement MVH-200DA2 Body Assy Vibrating Plate BaseShock Absorber NUT M12MVH-200DA2 -VIBRATION Assy Vibration AssyVibrating Case WASHER, Flat M12Roller Bearing NJ210MC4 Rotary SHAFT, DrivenMVH-200DA2 -VIBRATION ASSY. Vibration ASSY.Rotary SHAFT, Drive GEAR, DriveStop Ring S-50 Bearing CoverMVH-200DA2 Control A-TYPE Assy Control A-TYPE AssyHandle Bracket HandleWASHER, Flat M16 NUT M16MVH-200DA2 Pump A-TYPE Assy Pump A-TYPE AssyBody SpoolShaft PinionMVH-200DA2 Throttle Lever A-TYPE Assy Throttle A-TYPE AssyBoot Wire GUIDE, AL103FWire Stopper AY 3D WASHER, Lock 8MMYanmar L70V6 ENGINE- Cylinder Block Assy Cylinder Block AssyYanmar L70V6 Engine Cylinder Block Assy Yanmar L70V6 ENGINE- Cylinder Head Assy Cylinder Head AssyYanmar L70V6- Cylinder Head Assy Yanmar L70V6 ENGINE- AIR Cleaner Assy AIR CleanerAIR Cleaner Assy AIR Cleaner BodyAIR Cleaner Cover AIR Cleaner GasketYanmar L70V6 ENGINE- Muffler Assy Muffler AssyMuffler Gasket Bolt M 6X14 PlatedStud M 8X18 Plated Exhaust DefectorYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Crankshaft and Camshaft AssyYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Yanmar L70V6 ENGINE- Piston Assy Piston AssyPiston Rings SET=STD Piston Ring SET 0.S.=0.25Piston Ring SET 0.2=0.50 Piston PINYanmar L70V6 ENGINE- LUB. OIL Pump and Governor Assy LUB. OIL Pump & Governor AssyAdjusting Bolt LUB. OIL Pump and Governor AssyLUB. OIL Pump Assy LUB. OIL Pump CoverYanmar L70V6 ENGINE- Cooling and Starting Device Assy Cooling and Starting Device AssyTank Grommet Side Cover BSide Cover a TOP COVER, BlackYanmar L70V6 ENGINE- Fuel Injection Pump Assy Fuel Injection Pump AssyL70V6 Engine Fuel Injection Pump Assy Yanmar L70V6 ENGINE- Fueltank & Fuel Line Assy Fuel Tank and Fuel Line AssyYanmar L70V6 Engine Fueltank and Fuel Line Assy Yanmar L70V6 ENGINE- Starting Motor and Dynamo Assy Starting Motor and Dynamo AssyGear Housing Assy Magnet SwitchStarting Motor & Dynamo Assy ArmatureYanmar L70V6-TOOLS, Labels and Gaskets SET Assy TOOLS, Labels and Gasket SET AssyHOW to START- E Label AIR Cooled LabelYanmar Label Diesel LabelYanmar L70V6 ENGINE- Accessories AccessoriesScrew M6X25 Wire Harness CExhaust Pipe Assy Terms and Conditions of Sale Parts Page Heres HOW to GET Help Your Local Dealer is