Multiquip MVH-200DA2 manual Checking and Replacing the V-Belt and Clutch, Checking the V-belt

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Checking and Replacing the V-Belt and Clutch:

After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 19).

Figure 19. V-Belt Check

CAUTION - Checking and Replacing the V-Belt

NEVERattempttochecktheV-beltwith the engine running. Severe injury can occurifyourhandgetscaughtbetween the V-belt and the clutch. Always use safetygloves.

Checking the V-belt

1.Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

Replacing theV-belt

1.Remove the belt cover.

2.Engage an offset wrench (19 mm) or the like to vibrator pulley (lower) fastening bolt.

3.Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.

4.Check the clutch and replace as necessary, following the procedures listed in Checking the Clutch.

5.Engage V-belt to lower vibrator pulley and push the V-belt to the left side of the upper clutch and the rotate offset wrench clockwise so that the V-belt moves onto the pulley.

MVH-200DA2 — MAINTENANCE

Checking the Clutch

1.With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage.

2.Clean the "V" groove as necessary.

3.Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage.

Replacing the Clutch

1.RemoveV-belt.

2.Remove bolt at engine power output by giving a shock to an engaged wrench (e.g. tapping with hammer) and rotate the bolt counterclockwise.

3.Remove clutch with a pulley extractor.

4.To install a new clutch, reverse steps 1-3.

Vibrator Oil Level Check

CAUTION - Checking and Replacing the V-Belt

Always clean the area around the vibrator oil level check hole before removing oil check plug.This will prevent dirt and debris from entering the system.

1.In every 100 hours of operation, with the machine positioned horizontally, remove vibrator oil level check plug (Figure 20) off vibrator (19 mm wrench) and see if oil is up to filler port.Be sure to clean area around check hole to prevent dirt and dust from entering.

2.In every 300 hours of operation, replace oil (capacity 1,500 cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.

*Use engine oil 10W-30 for this lubrication.

Figure 20. Vibrator Oil Maintenance

PAGE 22 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)

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Contents Model MVH-200DA2 Page Page MVH-200DA2 -TABLE of Contents Ordering parts has never been easier MVH-200DA2 Specifications MVH-200DA2 Reversible Plate Compactor SpecificationsMVH-200DA2 Dimensions Always wear approved respiratory protection when required MVH-200DA2 Safety Message Alert SymbolsYou can be Injured if you do not follow these directions MVH-200DA2 Safety Message Alert Symbols MVH-200DA2 Rules for Safe Operation AlcoholNever lift the machine while the engine is running Maintenance SafetyLoading and Unloading Crane EmergenciesMVH-200DA2 Operation and Safety Decals Operation and Safety DecalsReversibleVibratory Plates Plate CompactorVibratory Plates Frequency/SpeedMVH-200DA2 Plate Compactor Components Fuel Cannister to gain access to filter elementMVH-200DA2 Engine Components Muffler Used to reduce noise and emissionsEngine Oil Check MVH-200DA2 PRE-INSPECTIONBefore Starting Fuel CheckEmergency Shutdown Procedure MVH-200DA2 START-UP ProcedureShut-Down Procedure Starting the Engine Yanmar engineTo Turn The Compactor MVH-200DA2 OperationTraveling Move the travel lever to the Neutral positionLifting Stowing the HandleTransporting Daily Service MVH-200DA2 MaintenanceInspection and Maintenance ServiceTables Every 2 yearsEngine Oil Replacement MVH-200DA2 MaintenanceAir Filter Replacing theV-belt Checking and Replacing the V-Belt and ClutchChecking the V-belt Checking the ClutchHydraulic Oil Maintenance Replacing Hydraulic OilChecking The Fuel RefuelingMVH-200DA2 Enginetroubleshooting Engine TroubleshootingMVH-200DA2 Plate Compactortroubleshooting Plate Compactor TroubleshootingPage Part NO. Column MVH-200DA2- Explanation of Code in Remarks ColumnNO. Column QTY. ColumnSuggested Spare Parts MVH-200DA2 Decal Placement Body AssyMVH-200DA2 Decals Placement MVH-200DA2 Body Assy Shock Absorber Vibrating PlateBase NUT M12MVH-200DA2 -VIBRATION Assy Vibration AssyRoller Bearing NJ210MC4 Vibrating CaseWASHER, Flat M12 Rotary SHAFT, DrivenMVH-200DA2 -VIBRATION ASSY. Vibration ASSY.Stop Ring S-50 Rotary SHAFT, DriveGEAR, Drive Bearing CoverMVH-200DA2 Control A-TYPE Assy Control A-TYPE AssyWASHER, Flat M16 Handle BracketHandle NUT M16MVH-200DA2 Pump A-TYPE Assy Pump A-TYPE AssyShaft BodySpool PinionMVH-200DA2 Throttle Lever A-TYPE Assy Throttle A-TYPE AssyWire Stopper AY 3D BootWire GUIDE, AL103F WASHER, Lock 8MMYanmar L70V6 ENGINE- Cylinder Block Assy Cylinder Block AssyYanmar L70V6 Engine Cylinder Block Assy Yanmar L70V6 ENGINE- Cylinder Head Assy Cylinder Head AssyYanmar L70V6- Cylinder Head Assy Yanmar L70V6 ENGINE- AIR Cleaner Assy AIR CleanerAIR Cleaner Cover AIR Cleaner AssyAIR Cleaner Body AIR Cleaner GasketYanmar L70V6 ENGINE- Muffler Assy Muffler AssyStud M 8X18 Plated Muffler GasketBolt M 6X14 Plated Exhaust DefectorYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Crankshaft and Camshaft AssyYanmar L70V6 ENGINE- Crankshaft and Camshaft Assy Yanmar L70V6 ENGINE- Piston Assy Piston AssyPiston Ring SET 0.2=0.50 Piston Rings SET=STDPiston Ring SET 0.S.=0.25 Piston PINYanmar L70V6 ENGINE- LUB. OIL Pump and Governor Assy LUB. OIL Pump & Governor AssyLUB. OIL Pump Assy Adjusting BoltLUB. OIL Pump and Governor Assy LUB. OIL Pump CoverYanmar L70V6 ENGINE- Cooling and Starting Device Assy Cooling and Starting Device AssySide Cover a Tank GrommetSide Cover B TOP COVER, BlackYanmar L70V6 ENGINE- Fuel Injection Pump Assy Fuel Injection Pump AssyL70V6 Engine Fuel Injection Pump Assy Yanmar L70V6 ENGINE- Fueltank & Fuel Line Assy Fuel Tank and Fuel Line AssyYanmar L70V6 Engine Fueltank and Fuel Line Assy Yanmar L70V6 ENGINE- Starting Motor and Dynamo Assy Starting Motor and Dynamo AssyStarting Motor & Dynamo Assy Gear Housing AssyMagnet Switch ArmatureYanmar L70V6-TOOLS, Labels and Gaskets SET Assy TOOLS, Labels and Gasket SET AssyYanmar Label HOW to START- E LabelAIR Cooled Label Diesel LabelYanmar L70V6 ENGINE- Accessories AccessoriesExhaust Pipe Assy Wire Harness CScrew M6X25 Terms and Conditions of Sale Parts Page Heres HOW to GET Help Your Local Dealer is