Sharp MMD24B, MMD24S manual Test Procedures, Component Test, Letter, B Key Unit Test, C Relay Test

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COMPONENT TEST

MMD24S

 

MMD24B

TEST PROCEDURES

 

PROCEDURE

COMPONENT TEST

LETTER

 

4)Reconnect all leads removed from components during testing.

5)Re-install the covers.

6)Reconnect the power supply cord after the covers are installed.

7)Run the oven and check all functions.

BKEY UNIT TEST

1.Disconnect the power supply cord, and then remove outer case.

2.Open the drawer and block it open.

3.Discharge high voltage capacitor.

4.If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the drawer is closed and open when the drawer is open. If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the drawer sensing switch is closed (either close the drawer or short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.

5.Reconnect all leads removed from components during testing.

6.Re-install the outer case (cabinet).

7.Reconnect the power supply cord after the outer case is installed.

8.Run the oven and check all functions.

CRELAY TEST

 

6

9

 

1

8

 

2

3

 

7

4

 

SENSOR

OPEN

 

COOK

 

 

 

SENSOR

SENSOR

 

REHEAT

POPCORN

REHEAT

DEFROST

MICRO

WARM

 

 

STOP/

START/

 

EASY

 

CLEAR

 

MINUTE

 

 

 

TIMER

CLOCK

0 5

POWER LEVEL

SET UP/ HELP

CONTROL LOCK ON/OFF

CLOSE

1.Disconnect the power supply cord, and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Disconnect the leads to the primary of the power transformer.

5.Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.

6.After that procedure, re-connect the power supply cord.

7.Remove the outer case and check voltage between Pin Nos. 5 and 7 of the 4 pin connector (CN-A) on the power unit with an A.C. voltmeter.

The meter should indicate 120 volts, if not check oven circuit. RY1, RY2, RY3 and RY4 Relay Test

These relays are operated by D.C. voltage

Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.

DC. voltage indicated

 

Defective relay.

DC. voltage not indicated

Check diode which is connected to the relay coil. If diode is good,

 

 

 

control unit is defective.

RELAY SYMBOL

 

OPERATIONAL VOLTAGE

CONNECTED COMPONENTS

 

RY1

 

 

Approx. 26V D.C.

Oven lamp / Common

 

RY2

 

 

Approx. 25V D.C.

Power transformer

 

RY3

 

 

Approx. 26V D.C.

Stirrer motor

 

RY4

 

 

Approx. 26V D.C.

Fan motor

 

RY5

 

 

Approx. 26V D.C.

Switching regurator for drawer motor

 

8.Disconnect the power supply cord, and then remove outer case.

9.Open the door and block it open. 10.Discharge high voltage capacitor.

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Contents TABLE OF CONTENTS WARNING TO SERVICE PERSONNELWARNING TO SERVICE PERSONNEL MICROWAVE MEASUREMENT PROCEDUREBEFORE SERVICING WARNING TO SERVICE PERSONNEL After repairingBefore Servicing When the testing is completedMICROWAVE MEASUREMENT PROCEDURE B. Preparation for testingA. Requirements C. Leakage testDANGER 1440 Bridge Gate Dr Diamond Bar, CASERVICE MANUAL If provided, Vent Hood, Fan assembly, Cooling Fan MotorMICROWAVE DRAWER SPECIFICATION DESCRIPTIONGENERAL INFORMATION GROUNDING INSTRUCTIONSPOWER LEVEL P-0 TO P-90 COOKING OPERATIONDESCRIPTION OF OPERATING SEQUENCE OFF CONDITIONSENSOR COOKING CONDITION Cooking SequenceMICROWAVE SCHEMATIC OFF CONDITION CLOSED, COOK OFF CONDITTIONDOOR TEST PROCEDURES PROCEDUREA TOUCH CONTROL PANEL ASSEMBLY TEST Before testingCOMPONENT TEST B KEY UNIT TESTC RELAY TEST Check supply voltage and oven power cord DEFROST TESTSTEPS The rated AC voltage is not present betweenTESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT F AH SENSOR TEST Checking the initial sensor cooking conditionWater load cooking test CHECKING CONTROL UNIT R1, R2 22Ω ± 1% 1/2W R3 4.3kΩ ± 5% 1/4W R4 1MΩ ± 5% 1/4WRefer to the disassembly instructions found on Page G MAGNETRON ASSEMBLY TESTMICROWAVE OUTPUT POWER H THERMAL CUT-OUT TESTI SECONDARY INTERLOCK SWITCH TEST J STOP SWITCH TESTK MONITOR SWITCH TEST M POWER TRANSFORMER TEST L BLOWN MONITOR FUSE TESTTOUCH CONTROL PANEL ASSEMBLY Control Unit and Power Unit4 Reset Circuit 5 Indicator CircuitDESCRIPTION OF LSI IC-1 Power source voltage 0V GNDInternal clock oscillation frequency setting input Power source voltage +5VSignal Segment data signalSignal coming from touch key Signal similar to P23Magnetron high-voltage circuit driving signal Common relay driving signal. Square Waveform 60HzSignal to sound buzzer Signal to synchronize LSI with commercial power source frequencyHUMIDITY SENSOR CIRCUIT ventilation opening for sensing1 Structure of Humidity Sensor 2 Operational Principle of Humidity SensorTOUCH CONTROL PANEL SERVICING 1 Servicing the touch control panel with power supply of the oven4. Other Precautions 2. Servicing of Touch Control PanelPRECAUTIONS FOR USING LEAD-FREE SOLDER 2. Using lead-free wire solder1. Employing lead-free solder 3. SolderingCOMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE WARNING FOR WIRINGWARNING AGAINST HIGH VOLTAGE To prevent an electric shock, take the following pre- cautionsMICROWAVE DRAWER DISASSEMBLY POWER CORD REPLACEMENT Un-hook/Attach Black AC Wire to Top TerminalUn-hook/Attach White AC Wire to Bottom Terminal Un-hook/Attach Ground to metal Tab on Back PlateSTOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENTRe-install After adjustment, check the followingDRAWER ASSEMBLY AND CHOKE REMOVAL DRAWER SUPPORT ANGLE REMOVALDRAWER/SLIDE RAIL REMOVAL 1. Follow the Microwave Drawer disassembly as previouslySWITCH ANGLE REMOVAL/ADJUSTMENT SWITCH ANGLE REMOVALACTUATOR REMOVAL/ADJUSTMENT Actuator adjustmentAUTO DRAWER GEAR REMOVAL/INSTALLATION Bottom coverRACK GEAR REMOVAL InstallationHIGH VOLTAGE COMPONENTS to Back PlateFigure S-2. Power Unit Circuit MICROFM A CN-AUNIT CONTROLUNIT F G HFigure S-4. Printed Wiring Board of Power Unit 2.5AA B C D E F G H 5.PrintedWiringBoard UnitControlofCOPYRIGHT 2008 BY DACOR, INC ALL RIGHTS RESERVED