Sharp MMD24B Refer to the disassembly instructions found on Page, Test Procedures, Component Test

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Refer to the disassembly instructions found on Page 27.

MMD24S

MMD24B

TEST PROCEDURES

PROCEDURE

COMPONENT TEST

LETTER

 

Refer to the disassembly instructions found on Page 27.

GMAGNETRON ASSEMBLY TEST

1.Disconnect the power supply cord.

2.Open the drawer and keep it open.

3.To discharge high voltage capacitor, wait for 60 seconds.

4.To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm.

5.To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the magnetron is grounded and must be replaced.

6.Reconnect all leads removed from components during testing.

7.Reassemble the unit.

8.Reconnect the power supply cord.

9.Run the oven and check all functions.

MICROWAVE OUTPUT POWER

The following test procedure should be carried out with the microwave oven in a fully assembled condition.

HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE OBSERVED.

Power output of the magnetron can be measured by performing a water temperature rise test. This test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following components or wiring: This test will require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type temperature tester. For accurate results, the following procedure must be followed carefully:

1.Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the water until the temperature stabilizes. Record the temperature of the water.

2.Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60 seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch or the digital read-out countdown.

3.Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer or thermocouple through the water until the maximum temperature is recorded.

4.Subtract the cold water temperature from the hot water temperature. The normal result should be 28ο to 54οF (16ο to 30οC) rise in temperature. If the water temperatures are accurately measured and tested for the required time period the test results will indicate if the magnetron tube has low power output (low rise in water temperature) which would extend cooking time or high power output (high rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate for power output, the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond the normal limits. The test is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.

HTHERMAL CUT-OUT TEST

1.Disconnect the power supply cord.

2.Open the drawer and keep it open.

3.To discharge high voltage capacitor, wait for 60 seconds.

4.A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the temperature of the thermal cut-out reaches approximately 293οF(145οC).

An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and check inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.

5.Reconnect all leads removed from components during testing.

6.Reassemble the unit.

7.Reconnect the power supply cord.

8.Run the unit and check all functions.

CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE THERMAL CUT-OUT.

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Contents TABLE OF CONTENTS WARNING TO SERVICE PERSONNELWARNING TO SERVICE PERSONNEL MICROWAVE MEASUREMENT PROCEDUREBEFORE SERVICING WARNING TO SERVICE PERSONNEL After repairingBefore Servicing When the testing is completedMICROWAVE MEASUREMENT PROCEDURE B. Preparation for testingA. Requirements C. Leakage testDANGER 1440 Bridge Gate Dr Diamond Bar, CASERVICE MANUAL If provided, Vent Hood, Fan assembly, Cooling Fan MotorMICROWAVE DRAWER SPECIFICATION DESCRIPTIONGENERAL INFORMATION GROUNDING INSTRUCTIONSPOWER LEVEL P-0 TO P-90 COOKING OPERATIONDESCRIPTION OF OPERATING SEQUENCE OFF CONDITIONCooking Sequence SENSOR COOKING CONDITIONMICROWAVE CLOSED, COOK OFF CONDITTION SCHEMATIC OFF CONDITIONDOOR TEST PROCEDURES PROCEDUREA TOUCH CONTROL PANEL ASSEMBLY TEST Before testingB KEY UNIT TEST COMPONENT TESTC RELAY TEST Check supply voltage and oven power cord DEFROST TESTSTEPS The rated AC voltage is not present betweenF AH SENSOR TEST Checking the initial sensor cooking condition TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNITWater load cooking test CHECKING CONTROL UNIT R1, R2 22Ω ± 1% 1/2W R3 4.3kΩ ± 5% 1/4W R4 1MΩ ± 5% 1/4WRefer to the disassembly instructions found on Page G MAGNETRON ASSEMBLY TESTMICROWAVE OUTPUT POWER H THERMAL CUT-OUT TESTJ STOP SWITCH TEST I SECONDARY INTERLOCK SWITCH TESTK MONITOR SWITCH TEST M POWER TRANSFORMER TEST L BLOWN MONITOR FUSE TESTTOUCH CONTROL PANEL ASSEMBLY Control Unit and Power Unit4 Reset Circuit 5 Indicator CircuitDESCRIPTION OF LSI IC-1 Power source voltage 0V GNDInternal clock oscillation frequency setting input Power source voltage +5VSignal Segment data signalSignal coming from touch key Signal similar to P23Magnetron high-voltage circuit driving signal Common relay driving signal. Square Waveform 60HzSignal to sound buzzer Signal to synchronize LSI with commercial power source frequencyHUMIDITY SENSOR CIRCUIT ventilation opening for sensing1 Structure of Humidity Sensor 2 Operational Principle of Humidity SensorTOUCH CONTROL PANEL SERVICING 1 Servicing the touch control panel with power supply of the oven4. Other Precautions 2. Servicing of Touch Control PanelPRECAUTIONS FOR USING LEAD-FREE SOLDER 2. Using lead-free wire solder1. Employing lead-free solder 3. SolderingCOMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE WARNING FOR WIRINGWARNING AGAINST HIGH VOLTAGE To prevent an electric shock, take the following pre- cautionsMICROWAVE DRAWER DISASSEMBLY POWER CORD REPLACEMENT Un-hook/Attach Black AC Wire to Top TerminalUn-hook/Attach White AC Wire to Bottom Terminal Un-hook/Attach Ground to metal Tab on Back PlateSTOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENTRe-install After adjustment, check the followingDRAWER ASSEMBLY AND CHOKE REMOVAL DRAWER SUPPORT ANGLE REMOVALDRAWER/SLIDE RAIL REMOVAL 1. Follow the Microwave Drawer disassembly as previouslySWITCH ANGLE REMOVAL/ADJUSTMENT SWITCH ANGLE REMOVALACTUATOR REMOVAL/ADJUSTMENT Actuator adjustmentAUTO DRAWER GEAR REMOVAL/INSTALLATION Bottom coverRACK GEAR REMOVAL InstallationHIGH VOLTAGE COMPONENTS to Back PlateFigure S-2. Power Unit Circuit MICROFM A CN-AUNIT CONTROLUNIT F G H2.5A Figure S-4. Printed Wiring Board of Power UnitA B C D E F G H 5.PrintedWiringBoard UnitControlofCOPYRIGHT 2008 BY DACOR, INC ALL RIGHTS RESERVED