Sharp MMD24S manual Touch Control Panel Assembly, Key unit, Control Unit and Power Unit, 1 IC1 LSI

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TOUCH CONTROL PANEL ASSEMBLY

MMD24S

MMD24B

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

The touch control section consists of the following units.

(1)Key unit

(2)Control Unit

(3)Power unit

The principal functions of these units and the signals com- municated among them are explained below.

Key unit

The key unit is composed of a matrix, signals generated in the LSI are sent to the key unit from P10 - P17.

When a key pad is touched, a signal is completed through the key unit and passed back to the LSI through P20 - P23 to perform the function that was requested.

Control Unit and Power Unit

Control unit consists of LSI, IC, reset circuit, indicator circuit, power source circuit, relay circuit, buzzer circuit, synchro- nizing signal circuit, keyboard unit circuit, humidity sensor circuit and back light circuit.

1)IC1 (LSI)

This is a microcomputer, responsible for controlling the entire control unit.

2)IC2

This is the IC to drive the Liquid Crystal Display.

3)IC5

This is the IC to amplify the signal from the humidity sensor.

4)Reset Circuit

This circuit generates a signal which resets the LSI (IC1) to the initial state when power is supplied.

5)Indicator Circuit

A circuit to drive the Liquid Crystal Displays (LCD1).

6)Power Source Circuit

This circuit generates voltages necessary in the control unit from the AC line voltage.

In addition, the synchronizing signal is available in order to compose a basic standard time in the clock circuit.

Symbol

Voltage

Application

VC

+5V

LSI(IC1)

7)Relay Circuit

A circuit to drive the magnetron, fan motor, stirrer motor and light the oven lamp.

8) Buzzer Circuit

The buzzer is responsive to signals from the LSI to emit audible sounds (key touch sound and completion sound).

9) Synchronizing Signal Circuit

The power source synchronizing signal is available in order to compose a basic standard time in the clock circuit.

It accompanies a very small error because it works on commercial frequency.

10)Door Sensing Switch (Microwave drawer)

A switch to “tell” the LSI if the drawer is open or closed.

11)Door Position Switch Front / Rear

The switch to “tell” the position of the Microwave drawer door.

12)Back Light Circuit

A circuit to drive the back light (Light emitting diodes LD1- LD3).

13)Humidity Sensor Circuit

This circuit detects moisture of the cooking food to allow its automatic cooking.

14)Microwave drawer door open-close Circuit

A circuit to drive the microwave drawer door open-close motor.

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Contents MICROWAVE MEASUREMENT PROCEDURE TABLE OF CONTENTSWARNING TO SERVICE PERSONNEL WARNING TO SERVICE PERSONNELBEFORE SERVICING When the testing is completed WARNING TO SERVICE PERSONNELAfter repairing Before ServicingC. Leakage test MICROWAVE MEASUREMENT PROCEDUREB. Preparation for testing A. RequirementsIf provided, Vent Hood, Fan assembly, Cooling Fan Motor DANGER1440 Bridge Gate Dr Diamond Bar, CA SERVICE MANUALDESCRIPTION MICROWAVE DRAWER SPECIFICATIONGROUNDING INSTRUCTIONS GENERAL INFORMATIONOFF CONDITION POWER LEVEL P-0 TO P-90 COOKINGOPERATION DESCRIPTION OF OPERATING SEQUENCECooking Sequence SENSOR COOKING CONDITIONMICROWAVE CLOSED, COOK OFF CONDITTION SCHEMATIC OFF CONDITIONDOOR Before testing TEST PROCEDURESPROCEDURE A TOUCH CONTROL PANEL ASSEMBLY TESTB KEY UNIT TEST COMPONENT TESTC RELAY TEST The rated AC voltage is not present between Check supply voltage and oven power cordDEFROST TEST STEPSF AH SENSOR TEST Checking the initial sensor cooking condition TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNITWater load cooking test R1, R2 22Ω ± 1% 1/2W R3 4.3kΩ ± 5% 1/4W R4 1MΩ ± 5% 1/4W CHECKING CONTROL UNITH THERMAL CUT-OUT TEST Refer to the disassembly instructions found on PageG MAGNETRON ASSEMBLY TEST MICROWAVE OUTPUT POWERJ STOP SWITCH TEST I SECONDARY INTERLOCK SWITCH TESTK MONITOR SWITCH TEST L BLOWN MONITOR FUSE TEST M POWER TRANSFORMER TEST5 Indicator Circuit TOUCH CONTROL PANEL ASSEMBLYControl Unit and Power Unit 4 Reset CircuitPower source voltage +5V DESCRIPTION OF LSI IC-1Power source voltage 0V GND Internal clock oscillation frequency setting inputSignal similar to P23 SignalSegment data signal Signal coming from touch keySignal to synchronize LSI with commercial power source frequency Magnetron high-voltage circuit driving signalCommon relay driving signal. Square Waveform 60Hz Signal to sound buzzer2 Operational Principle of Humidity Sensor HUMIDITY SENSOR CIRCUITventilation opening for sensing 1 Structure of Humidity Sensor2. Servicing of Touch Control Panel TOUCH CONTROL PANEL SERVICING1 Servicing the touch control panel with power supply of the oven 4. Other Precautions3. Soldering PRECAUTIONS FOR USING LEAD-FREE SOLDER2. Using lead-free wire solder 1. Employing lead-free solderTo prevent an electric shock, take the following pre- cautions COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDUREWARNING FOR WIRING WARNING AGAINST HIGH VOLTAGEMICROWAVE DRAWER DISASSEMBLY Un-hook/Attach Ground to metal Tab on Back Plate POWER CORD REPLACEMENTUn-hook/Attach Black AC Wire to Top Terminal Un-hook/Attach White AC Wire to Bottom TerminalAfter adjustment, check the following STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVALSTOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT Re-install1. Follow the Microwave Drawer disassembly as previously DRAWER ASSEMBLY AND CHOKE REMOVALDRAWER SUPPORT ANGLE REMOVAL DRAWER/SLIDE RAIL REMOVALActuator adjustment SWITCH ANGLE REMOVAL/ADJUSTMENTSWITCH ANGLE REMOVAL ACTUATOR REMOVAL/ADJUSTMENTInstallation AUTO DRAWER GEAR REMOVAL/INSTALLATIONBottom cover RACK GEAR REMOVALto Back Plate HIGH VOLTAGE COMPONENTSCN-A Figure S-2. Power Unit CircuitMICRO FM AF G H UNITCONTROL UNIT2.5A Figure S-4. Printed Wiring Board of Power UnitA B C D E F G H UnitControlof 5.PrintedWiringBoardCOPYRIGHT 2008 BY DACOR, INC ALL RIGHTS RESERVED