Sharp MMD24B Touch Control Panel Servicing, Servicing of Touch Control Panel, Servicing Tools

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TOUCH CONTROL PANEL SERVICING

MMD24S

MMD24B

TOUCH CONTROL PANEL SERVICING

1.Precautions for Handling Electronic Components This unit uses CMOS LSI in the integral part of the circuits. When handling these parts, the following precautions should be strictly followed. CMOS LSI have extremely high impedance at its input and output terminals. For this reason, it is easily influenced by the surrounding high voltage power source, static electricity charge in clothes, etc. and sometimes it is not fully protected by the built-in protection circuit.

In order to protect CMOS LSI.

1)When storing and transporting, thoroughly wrap them in aluminium foil. Also wrap all PW boards containing them in aluminium foil.

2)When soldering, ground the technician as shown in the figure and use grounded soldering iron and work table.

approx. M ohm

2.Servicing of Touch Control Panel

We describe the procedures to permit servicing of the touch control panel of the microwave oven and the precautions you must take when doing so.To perform the servicing, power to the touch control panel is available either from the power line of the oven itself or from an external power source.

(1)Servicing the touch control panel with power supply of the oven:

CAUTION:

THE HIGH VOLTAGE TRANSFORMER OF THE MICROWAVE OVEN IS STILL LIVE DURING SERVICING AND PRESENTS A HAZARD.

Therefore, before checking the performance of the touch control panel,

1)Disconnect the power supply cord, and then remove outer case.

2)Open the door and block it open.

3)Discharge high voltage capacitor.

4)Disconnect the leads to the primary of the power transformer.

5)Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.

6)After that procedure, re-connect the power supply cord.

After checking the performance of the touch control panel,

1)Disconnect the power supply cord.

2)Open the door and block it open.

3)Re-connect the leads to the primary of the power transformer.

4)Re-install the outer case (cabinet).

5)Re-connect the power supply cord after the outer case is installed.

6)Run the oven and check all functions.

A. On some models, the power supply cord between the touch control panel and the oven itself is so short that the two can’t be separated.For those models, check and repair all the controls (sensor-related ones included) of the touch control panel while keeping it connected to the oven.

B. On some models, the power supply cord between the touch control panel and the oven proper is long enough that they may be separated from each other. For those models, it is possible to check and repair the controls of the touch control panel while keeping it apart from the oven proper; in this case you must short both ends of the door sensing switch (on PWB) of the touch control panel with a jumper, which activates an operational state that is equivalent to the oven door being closed. As for the sensor-related controls of the touch control panel, checking them is possible if dummy resistor(s) with resistance equal to that of the controls are used.

(2)Servicing the touch control panel with power supply from an external power source:

Disconnect the touch control panel completely from the oven proper, and short both ends of the door sensing switch (on PWB) of the touch control panel, which activates an operational state that is equivalent to the oven door being closed. Connect an external power source to the power input terminal of the touch control panel, then it is possible to check and repair the controls of the touch control panel it is also possible to check the sensor-related controls of the touch control panel by using the dummy resistor(s).

3.Servicing Tools

Tools required to service the touch control panel assembly.

1)Soldering iron: 30W

(It is recommended to use a soldering iron with a grounding terminal.)

2)Oscilloscope: Single beam, frequency range: DC- 10MHz type or more advanced model.

3)Others: Hand tools

4.Other Precautions

1)Before turning on the power source of the control unit, remove the aluminium foil applied for preventing static electricity.

2)Connect the connectors of the key unit to the control unit being sure that the lead wires are not twisted.

3)After aluminium foil is removed, be careful that abnormal voltage due to static electricity etc. is not applied to the input or output terminals.

4)Attach connectors, electrolytic capacitors, etc. to PWB, making sure that all connections are tight.

5)Be sure to use specified components where high precision is required.

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Contents TABLE OF CONTENTS WARNING TO SERVICE PERSONNELWARNING TO SERVICE PERSONNEL MICROWAVE MEASUREMENT PROCEDUREBEFORE SERVICING WARNING TO SERVICE PERSONNEL After repairingBefore Servicing When the testing is completedMICROWAVE MEASUREMENT PROCEDURE B. Preparation for testingA. Requirements C. Leakage testDANGER 1440 Bridge Gate Dr Diamond Bar, CASERVICE MANUAL If provided, Vent Hood, Fan assembly, Cooling Fan MotorMICROWAVE DRAWER SPECIFICATION DESCRIPTIONGENERAL INFORMATION GROUNDING INSTRUCTIONSPOWER LEVEL P-0 TO P-90 COOKING OPERATIONDESCRIPTION OF OPERATING SEQUENCE OFF CONDITIONSENSOR COOKING CONDITION Cooking SequenceMICROWAVE SCHEMATIC OFF CONDITION CLOSED, COOK OFF CONDITTIONDOOR TEST PROCEDURES PROCEDUREA TOUCH CONTROL PANEL ASSEMBLY TEST Before testingCOMPONENT TEST B KEY UNIT TESTC RELAY TEST Check supply voltage and oven power cord DEFROST TESTSTEPS The rated AC voltage is not present betweenTESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT F AH SENSOR TEST Checking the initial sensor cooking conditionWater load cooking test CHECKING CONTROL UNIT R1, R2 22Ω ± 1% 1/2W R3 4.3kΩ ± 5% 1/4W R4 1MΩ ± 5% 1/4WRefer to the disassembly instructions found on Page G MAGNETRON ASSEMBLY TESTMICROWAVE OUTPUT POWER H THERMAL CUT-OUT TESTI SECONDARY INTERLOCK SWITCH TEST J STOP SWITCH TESTK MONITOR SWITCH TEST M POWER TRANSFORMER TEST L BLOWN MONITOR FUSE TESTTOUCH CONTROL PANEL ASSEMBLY Control Unit and Power Unit4 Reset Circuit 5 Indicator CircuitDESCRIPTION OF LSI IC-1 Power source voltage 0V GNDInternal clock oscillation frequency setting input Power source voltage +5VSignal Segment data signalSignal coming from touch key Signal similar to P23Magnetron high-voltage circuit driving signal Common relay driving signal. Square Waveform 60HzSignal to sound buzzer Signal to synchronize LSI with commercial power source frequencyHUMIDITY SENSOR CIRCUIT ventilation opening for sensing1 Structure of Humidity Sensor 2 Operational Principle of Humidity SensorTOUCH CONTROL PANEL SERVICING 1 Servicing the touch control panel with power supply of the oven4. Other Precautions 2. Servicing of Touch Control PanelPRECAUTIONS FOR USING LEAD-FREE SOLDER 2. Using lead-free wire solder1. Employing lead-free solder 3. SolderingCOMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE WARNING FOR WIRINGWARNING AGAINST HIGH VOLTAGE To prevent an electric shock, take the following pre- cautionsMICROWAVE DRAWER DISASSEMBLY POWER CORD REPLACEMENT Un-hook/Attach Black AC Wire to Top TerminalUn-hook/Attach White AC Wire to Bottom Terminal Un-hook/Attach Ground to metal Tab on Back PlateSTOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENTRe-install After adjustment, check the followingDRAWER ASSEMBLY AND CHOKE REMOVAL DRAWER SUPPORT ANGLE REMOVALDRAWER/SLIDE RAIL REMOVAL 1. Follow the Microwave Drawer disassembly as previouslySWITCH ANGLE REMOVAL/ADJUSTMENT SWITCH ANGLE REMOVALACTUATOR REMOVAL/ADJUSTMENT Actuator adjustmentAUTO DRAWER GEAR REMOVAL/INSTALLATION Bottom coverRACK GEAR REMOVAL InstallationHIGH VOLTAGE COMPONENTS to Back PlateFigure S-2. Power Unit Circuit MICROFM A CN-AUNIT CONTROLUNIT F G HFigure S-4. Printed Wiring Board of Power Unit 2.5AA B C D E F G H 5.PrintedWiringBoard UnitControlofCOPYRIGHT 2008 BY DACOR, INC ALL RIGHTS RESERVED