Turbo Chef Technologies NGC-1007 service manual Mag

Page 70

Schematic (Tornado) NGCUK 42:	E R U G I F

SETUP OLD - INTERLOCKS SAFETY

SECONDARY

SWITCH

NO

21-BK

C

MONITOR

NC

NO

PRIMARY

C

NC

NO

C

NC

CCCLASS AMPS 12 F1:

CC CLASS AMPS 12 F2: CC CLASS AMPS 20 F3:

INPUT WIRE 3

GRN/YEL

N

L1

1Ø 230VAC,

L1

N

BLUE

BROWN

40VSK6

PHASE-1 FILTER

MIE

N

L1

BL 42

RED

43 HT

25 BLK

24

OHMS 4.14

BR 27

RED 28

1

1

1

F3

2 F2

2

F1

WATTS 3000

2

N

L1

IR BOTTOM

A1

B1

BL 11

RED 4

CT AUX

2

30 BR

A2

B2

ELE IR

K4

K5

SSR

CT HX

31

32

+

-

+

-

29 RED

A

B

CT MAG

21

22

1

38 HT

19-RD

301-WH

BL 26

BLK 23

BL 10

RED 3

OHMS 1.13

11

12

28-WH

DIAGRAM LOAD

WATTS 3300

RESET MANUAL

ELEMENT HX

OT1

15 BL

RD-191

A

1 3 5

K7

6 RED

B

A

RELAY_AN F_AG M

B

29-WH

K1

NC

14 BL

4

A

+ 24V

6

NO

C

USE NOT DO

2

B

2 4 6

5 RED

3

5

2 MAG

1 MAG

1

A

1 3 5

FILAMENT K1

K2

230VAC = 2-1

FAN

TAPS

MAG

F

F

B

2 4 6

FA

FA

2

4

RD-192

1

3

M1FA

B

A

K3

M2FA

M1F

A B

1 2 3 4 5 6

RED 7

BL 16

FT1

M2F

4

35BL

15BLK

9BL 2RED

6

2

D1

D2

22BLK

3

2

4

)-(

(+)

(+)

)-(

5

M1CD

M2CD

1

3

PINOUT

1

uF 15.1

uF 15.1

ANODE K2

ASSY RELAY

uF 13.1

uF 13.1

FT2

C1

C2

BK-22

OR-61

BK-21

OR-7

OR-8

SP NEW - INTERLOCKS YSAFET

NC

SWITCH

MONITOR

INTERLOCK

NO

C

PRIMARY

OR-

NC

C

C

NC

FAN EC

62

NO

NO

INTERLOCK

40

SECONDARY

CC

C(+)

39

)-A(

6-OR

EC

38

BL

C(+)

37

)-A(

120°F

20

OR-61

BK-22

BK-21

IR

C(+)

36

OR-8

OR-7

35

NO

C

)-A(

33

OT2

34

32

32-BK

31

IN6 P

31-WH

IN6 P

2-WH

301-WH

30

IN5 P

IN5 P

29-WH

29

28

IN4 P

IN4 P

28-WH

IN3 P

IN3 P

61-OR

27-WH

27

IN2 P

IN2 P

27-WH

26

25-RD

25

IN1 P

IN1 P

19-RD

24-RD

24

QC3

23-BK

23

22-BK

22

21-BK

21

4

1

20-BK

20

19-RD

19

5

2

18

17

23-BK

6

3

16-RD

16

11-OR

15

CONNECTOR

14

QC2

QC1

PIN-6 OF DRAWING

13

12

11-OR

11

62-OR

10-OR

10

C

C

7

9-OR

9

NC

NC

8-OR

8

NO

NO

7-OR

6

6-OR

6-OR

212°F

212°F

5

SWITCHES

OR-61

4

THERMO MAG

2

2-WH

3

1

CONNECTOR CARD SMART

J6	CABLE, SMART
P6	CARD
P6
P4
J4

40	CC			RJ11
				RJ11
				RJ11

39
39
38	EC	THERMOCOUPLES
37	EC	THERMOCOUPLES
37
36	IR
35
34
33 RTN) MODULE (VOLT 24V-
32	RTN) (COM (4) BMSC
31	OUT) (ENABLE (3) BMSC
30	OUT) (CONV )-(B K4
29	RELAY FAN MAG K7
28	OUT IR BOTTOM B)-( K5
27	OUT) FIL (MAG B-K1
26
25	(2) COMM BMSC
24	OUT 10V-0 BMSC
23	RTN SW THEMO MAG 24V-
22	RTN S&M 24V-
21	RTN INTER P 24V-			1-9	J6
20	IN PS 24V-			1-9	J6
19
18
17
16	IN PS +24V
15						P5
14						P5
13	IN MODUAL VOLT		ASPEN
12			ASPEN
12
11	IN SW THERMO MAG
10	IN STATUS HX			SEL BMSC
9	OK) (STATUS (9) BMSC

8IN INTER (NO) SECONDARY

7IN (NO)INTER PRIMARY

6	IN INTER (NO) MONITOR
5
4
3		CT
2	OUT) (MAG B-K2	CT
1		MAG
		MAG

M1FC		BLK 39	BLK 20
M2FC
			B	A
M1HV		M2HV	4	6	BL
M1HV		M2HV	2

					36	BL
			3		36	BL
			3	5		37
T1	T2		1	5		37
			1
			MONITOR K3			CT
	230VAC = 2-1					MAG
	230VAC = 2-1
TRANSFORMERS HV						1 SPLICE
						1 SPLICE
		40 BLK
19 BLK	34 BL				33 BL

G	SUPPLY
N
	POWER	+V		16-RD

	24VDC	V-
L				20-BK

		8 BL
		1 RED			1
	6	COMMON I/O			1
	5	OK STATUS		IN VAC	2
	4	COM I/O		240-200	3
	3	ENABLE			MTR
	2	COMMON I/O			MTR
	2	COMMON I/O	CMD SPD		BLWR
	1	10V-0	CMD SPD		BLWR
	1	10V-0

	BMSC
	OUT	1	BLK M1
	PHASE 3	2	BLK M1
	PHASE 3	2	RED M2
	VAC 240	3	RED M2
	VAC 240	3	WHITE M3
		4	GREEN

RD-24

BK-25

WH-31

BK-32

OR-9

ODDS EVENS

CONNECTOR PIN-40 OF DRAWING

APPLIED POWER WITHOUT AND OPEN DOOR WITH OVEN SHOWS SCHEMATIC .1

NOTES:

57	SCHEMATIC (UK) NGC

Image 70

Contents Accelerating the World of Cooking For further information call Important Safety Information Please Read First Table of Contents Microwave System Oven DoorConvection Circuit Schematics and Schematic ComponentsService Parts and Illustrations IR Element and Catalytic ConverterImportant Safety Instructions Grounding Instructions Installation, Specifications, and Maintenance Power Supply North America DimensionsStandard Features ConstructionPower Supply South Korea Power Supply Europe, Asia-PacificPower Supply Latin America Built-In Installation FigureInstallation Near Open Heat Source Figure Oven Restraint Kit TC3-0242 KIT SetupInitial Power-up StackingClean Oven Interior Remove the Lower Access PanelRemove and Clean the Cooking Surface Clean Lower Access Panel AreaTheory of Operation Chapter Actual Temperature, Cook Cavity TCC Set Temperature, Cook Cavity CcspSet Temperature, IR Element Irsp and Irsi Actual Temperature, IR Element TIRDisplay Fault CodeKeypad Self-Test StestFault Codes F3 Magnetron Current Low F2 Cook Temperature LowF1 Blower Running Status Bad F4 Door Monitor DefectiveF7 Thermocouple Open F5 Magnetron Over TemperatureThermocouple temperature is below the indicated limit F8 Heat LowControl System Mech K1 Mechanical Relay VDC Power SupplyInterlock Switches K2 Mechanical RelaySelf-Test Function Screen Faults ScreenBlower Speed Screen Heater Test ScreenChanging the Cook Chamber Temperature Diagnostic Display ScreenElectronic Compartment Temperature Screen Cooks ScreenAltering a Recipe Done Screen Snooze ModeLoading a Menu from a Smart Card Time ScreenFunction/Screen Enter Key CodeSmart Card Reader Cable Pin connector Reference page 54 for a schematic of the I/O control boardBoard J3 connector Replace I/O control board If not, correct the voltage supplyRefer to page 50 for motor controller troubleshooting VAC is going to the motor controller via pins 2Troubleshooting Detailed troubleshootingIf high-limit is not tripped, follow the instructions below Microwave System Voltage Doubler Circuit Description Microwave System Filament and High Voltage Terminals ORG Filament Transformers MagnetronHigh-Voltage Transformers F3 FuseWave Guide Cover Replacement Screws, #8, SST NGC-1047Support, Frame Wiring the High-Voltage TransformersNGC-3036Kit, Wave Guide Cover Includes Item 31 and sealant Remove the wave guide cover. See Wave GuideWiring the Filament Transformers Procedure for Measuring RF LeakageTesting the High-Voltage Diode How to Check a DiodeHow to Check a Capacitor How to Check a High-Voltage or Filament TransformerRemove the top and right side covers MagnetronComponents Back and Enter keys, enter the code 9-4-2-8 and press EnterMgtron soft key. Voltage present should be 200 +/- 10% HV capacitor shorted or failing follow troubleshooting onVoltage Transformers Unplug the oven and replace relay if necessaryOccurrence. See page 25 as well as Oven Door for Troubleshooting see F4 MonitorPrimary and secondary, the control would have recorded Energizing the Microwave SystemOven Door Oven Door 31 for proper procedure Critical Adjustment NotesOven Burn-In Procedure Primary and Secondary Interlock Switch Adjustments and Parts Assembly Notes PPHD, Cres5963 Adjusting the Primary Interlock Switch NEW Switch Setup 80 81 DIA101 98 ARCritical Adjustment Notes Figure Refer to Figures 35New setup for the proper adjustment procedure Interlock switch statusActuator and toggle OK Check adjustment and wiring on Door does not close freely Remove obstructions or readjustConvection Circuit High Limit Thermostat Main Convection HeaterMotor Controller Bmsc Convection Motor108 109 110 113 111114 105 104 103 102 107 106Cook Door Open Message Verify which switch is not actuating Replace motor. For access to motor shaft, remove top panel† Thermostat tripped Reset and determine why the thermostat Readjust. See pagesDisconnect control wiring Verify motor spins freely† Motor spins freely Verify motor windings see table below Plug on schematics pages 55-63 while incrementing blowerConverter Catalytic Converter IR ElementRemoving the IR Element 119 Removing and Installing the Catalytic ConverterInstalling a New IR Element 122Schematics and Schematic Components Line Voltage Components Wire Harness Replacement P/NsLow Voltage Components Board Schematic Schematic Tornado NGC MAG Schematic Tornado Ngcew Schematic Tornado Ngced Schematic Brazil NGC Service Parts and Illustrations Control System RelayService Parts and Illustrations Microwave System Monitor Circuit Shown in Failsafe StateMicrowave System Parts Wave Guide/Wave Guide Cover PartsOven Door SBKPrimary and Secondary Interlock Switch Parts Door Switch PartsMonitor Safety Switch Parts Primary Safety Switch Parts80 81 Secondary and Monitor Safety Switch Parts 100 Oven Door PartsConvection Circuit Block Diagram Convection Circuit109 110 113 111 112 Convection Circuit Parts 114 105 104 103 102 107 108 106IR Element and Catalytic Converter Wire Harness Replacement P/N123 Old Switch Setup 126 122 119129 132 144 139 141 135 137 138 133 134153 155 156 151 152 147 150 162 157 159150 Screw, #8-32 x 3/8, Pphd NGC-2011-8 Comprehensive Part List Comprehensive Part List Comprehensive Part List Relay, K7, Magnetron Fan, Standard Europe, Asia-Pacific MPh Smart Card, Programmed call TurboChef for Part Numbers 800.90T U R B O or

NGC-1007 specifications

TurboChef Technologies has made a substantial impact in the commercial cooking industry with its advanced cooking equipment, and one of their standout products is the NGC-1007. The NGC-1007 is a revolutionary cooking oven designed to meet the demands of high-paced kitchens while ensuring superior cooking quality and efficiency.

One of the main features of the NGC-1007 is its high-speed cooking technology. Utilizing a combination of convection, impingement, and microwave cooking, this oven can reduce cooking times significantly while maintaining food quality. This multi-cooking method not only speeds up the cooking process but also enhances flavor and texture, making it ideal for cooking a wide variety of dishes, from pizzas to entrees.

The NGC-1007 also showcases advanced control technology, incorporating a user-friendly touch screen interface. This intuitive control panel allows chefs to easily navigate through various cooking settings and recipes, ensuring that each dish can be prepared to perfection. With programmable settings, operators can store favorite recipes and recall them at the touch of a button, improving efficiency and consistency in food preparation.

The design of the NGC-1007 reflects a commitment to reliability and durability. Built with high-quality materials, it can withstand the rigors of a bustling kitchen environment. Its compact size is perfect for establishments with limited space yet powerful enough to handle the demands of high-volume cooking.

Another key characteristic of the NGC-1007 is its energy efficiency. TurboChef has integrated innovative technology that reduces energy consumption without compromising cooking performance. This not only helps in cutting operational costs for restaurants but also aligns with sustainability goals by minimizing the environmental impact.

Furthermore, the NGC-1007 is equipped with easy-to-clean surfaces, making maintenance hassle-free. This is crucial in any busy kitchen, as it allows staff to focus on food preparation and service rather than extensive cleanup.

In summary, the TurboChef NGC-1007 is a game-changer for commercial kitchens looking to optimize their cooking processes. With its high-speed cooking capabilities, intuitive controls, durable construction, energy efficiency, and ease of maintenance, it stands out as a reliable option for chefs aiming to elevate their culinary output while managing time and resources effectively.