Turbo Chef Technologies NGC-1007 service manual Comprehensive Part List

Page 91

80 COMPREHENSIVE PART LIST

ITEM DESCRIPTION

PART NUMBER

FIGURE NUMBER (PAGES 65 - 78)

Fan Blade, Motor

NGC-3007

38

Fan, Magnetron Cooling

100083

20

Filter, EMI, 1Ph (USA, Europe, Latin America, Japan)

100542

None

Filter, EMI, 3Ph (Europe, Asia-Pacific, Korea, Japan)

100545

None

Fuse, F1, 12 Amp

100592

38

Fuse, F2, 12 Amp

100592

38

Fuse, F3, 20 Amp

100599

20

Gasket, Convection Heater

NGC-1043

38

Gauge, Door Switch (Adjustment Tool)

NGC-1215

32

Grease, Food Grade, USDA H-1

NGC-3006

30

Guard, TurboChef Oven, Domestic

103181

None

Guard, TurboChef Oven, International

103381

None

Handle, Door, Standard

102750

35

Handle, Door, SBK

NGC-1216

None

Harness, Line Voltage (Europe, Asia-Pacific, Japan)

NGC-1150-3

None

Harness, Line Voltage (North America)

NGC-1150-1

None

Harness, Line Voltage (UK, Ireland, Brazil)

NGC-1150-2

None

Harness, Low Voltage, Old Switch Setup

100185

None

Harness, Low Voltage, New Switch Setup

NGC-1418

None

Heater Element, IR

NGC-3003

39

Heater, Convection

NGC-3011

38

Hinge, Left

102805

26

Hinge, Right

102804

26, 31, 33, 34

Insulation, Door, 1

NGC-1125-1

35

Insulation, Door, 2

NGC-1125-2

35

Insulator, Adhesive

NGC-1163

21

Keypad, OUT

NGC-1110-4

17

Keypad, Standard

NGC-1110-1

17

Keypad, SBK

NGC-1110-3

17

Keypad, SWY

NGC-1110-2

17

Label, Caution, Empty Cavity

NGC-1165

35

Label, Caution, Hot

NGC-1148

46, 47

Label, Precaution for Safe Use

NGC-1138

35

Label, Schematic (Europe, Asia-Pacific, 230 VAC)

NGC-1176-4

46, 47

Label, Schematic (Europe, Asia-Pacific, 400 VAC)

NGC-1176-3

46, 47

Label, Schematic (USA)

NGC-1176-1

46, 47

Label, Schematic (UK, Ireland)

NGC-1176-2

46, 47

Label, Schematic, Standard (Latin America)

NGC-2020

46

Label, Schematic, SBK (Latin America)

NGC-2011-8

47

Label, Service Assistance

NGC-1177

46, 47

Label, Service Number

NGC-1170

35

Latch, Bracket

NGC-1072

30

Latch, Spring Door

NGC-1087

30

Leg, 4”, Black Plastic

100785

46

Leg, 4”, Standard, Stainless Steel

100781

46

Leg, 4”, SBK

100784

47

Leg, 7”, SBK Kit (4 legs)

NGC-3068

47

Magnetron

NGC-3015

20, 21

Motor Controller

100443

38

Nameplate, TurboChef

NGC-1155

35

Nut, Crescent, Keps, Hex, #8-32, External Tooth

102692

46, 47

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Contents Accelerating the World of Cooking For further information call Important Safety Information Please Read First Table of Contents Oven Door Microwave SystemIR Element and Catalytic Converter Schematics and Schematic ComponentsService Parts and Illustrations Convection CircuitImportant Safety Instructions Grounding Instructions Installation, Specifications, and Maintenance Construction DimensionsStandard Features Power Supply North AmericaBuilt-In Installation Figure Power Supply Europe, Asia-PacificPower Supply Latin America Power Supply South KoreaInstallation Near Open Heat Source Figure Stacking SetupInitial Power-up Oven Restraint Kit TC3-0242 KITClean Lower Access Panel Area Remove the Lower Access PanelRemove and Clean the Cooking Surface Clean Oven InteriorTheory of Operation Chapter Actual Temperature, IR Element TIR Set Temperature, Cook Cavity CcspSet Temperature, IR Element Irsp and Irsi Actual Temperature, Cook Cavity TCCSelf-Test Stest Fault CodeKeypad DisplayFault Codes F4 Door Monitor Defective F2 Cook Temperature LowF1 Blower Running Status Bad F3 Magnetron Current LowF8 Heat Low F5 Magnetron Over TemperatureThermocouple temperature is below the indicated limit F7 Thermocouple OpenControl System Mech K2 Mechanical Relay VDC Power SupplyInterlock Switches K1 Mechanical RelayHeater Test Screen Faults ScreenBlower Speed Screen Self-Test Function ScreenCooks Screen Diagnostic Display ScreenElectronic Compartment Temperature Screen Changing the Cook Chamber TemperatureAltering a Recipe Time Screen Snooze ModeLoading a Menu from a Smart Card Done ScreenEnter Key Code Function/ScreenSmart Card Reader Cable If not, correct the voltage supply Reference page 54 for a schematic of the I/O control boardBoard J3 connector Replace I/O control board Pin connectorDetailed troubleshooting VAC is going to the motor controller via pins 2Troubleshooting Refer to page 50 for motor controller troubleshootingIf high-limit is not tripped, follow the instructions below Microwave System Voltage Doubler Circuit Description Microwave System Filament and High Voltage Terminals ORG F3 Fuse MagnetronHigh-Voltage Transformers Filament TransformersWave Guide Cover Replacement Remove the wave guide cover. See Wave Guide Wiring the High-Voltage TransformersNGC-3036Kit, Wave Guide Cover Includes Item 31 and sealant Screws, #8, SST NGC-1047Support, FrameProcedure for Measuring RF Leakage Wiring the Filament TransformersHow to Check a Diode Testing the High-Voltage DiodeHow to Check a High-Voltage or Filament Transformer How to Check a CapacitorBack and Enter keys, enter the code 9-4-2-8 and press Enter MagnetronComponents Remove the top and right side coversUnplug the oven and replace relay if necessary HV capacitor shorted or failing follow troubleshooting onVoltage Transformers Mgtron soft key. Voltage present should be 200 +/- 10%Energizing the Microwave System Troubleshooting see F4 MonitorPrimary and secondary, the control would have recorded Occurrence. See page 25 as well as Oven Door forOven Door Oven Door 31 for proper procedure Critical Adjustment NotesOven Burn-In Procedure Primary and Secondary Interlock Switch Adjustments and Parts PPHD, Cres Assembly Notes5963 Adjusting the Primary Interlock Switch NEW Switch Setup DIA 80 8198 AR 101Refer to Figures 35 Critical Adjustment Notes FigureDoor does not close freely Remove obstructions or readjust Interlock switch statusActuator and toggle OK Check adjustment and wiring on New setup for the proper adjustment procedureConvection Circuit Convection Motor Main Convection HeaterMotor Controller Bmsc High Limit Thermostat106 109 110 113 111114 105 104 103 102 107 108Readjust. See pages Replace motor. For access to motor shaft, remove top panel† Thermostat tripped Reset and determine why the thermostat Cook Door Open Message Verify which switch is not actuatingPlug on schematics pages 55-63 while incrementing blower Verify motor spins freely† Motor spins freely Verify motor windings see table below Disconnect control wiringConverter Catalytic Converter IR ElementRemoving the IR Element 122 Removing and Installing the Catalytic ConverterInstalling a New IR Element 119Schematics and Schematic Components Line Voltage Components Wire Harness Replacement P/NsLow Voltage Components Board Schematic Schematic Tornado NGC MAG Schematic Tornado Ngcew Schematic Tornado Ngced Schematic Brazil NGC Service Parts and Illustrations Relay Control SystemService Parts and Illustrations Monitor Circuit Shown in Failsafe State Microwave SystemWave Guide/Wave Guide Cover Parts Microwave System PartsSBK Oven DoorDoor Switch Parts Primary and Secondary Interlock Switch PartsPrimary Safety Switch Parts Monitor Safety Switch Parts80 81 Secondary and Monitor Safety Switch Parts Oven Door Parts 100Convection Circuit Convection Circuit Block Diagram114 105 104 103 102 107 108 106 109 110 113 111 112 Convection Circuit Parts122 119 Wire Harness Replacement P/N123 Old Switch Setup 126 IR Element and Catalytic Converter135 137 138 133 134 129 132 144 139 141153 155 156 151 152 147 150 162 157 159150 Screw, #8-32 x 3/8, Pphd NGC-2011-8 Comprehensive Part List Comprehensive Part List Comprehensive Part List Relay, K7, Magnetron Fan, Standard Europe, Asia-Pacific MPh Smart Card, Programmed call TurboChef for Part Numbers 800.90T U R B O or

NGC-1007 specifications

TurboChef Technologies has made a substantial impact in the commercial cooking industry with its advanced cooking equipment, and one of their standout products is the NGC-1007. The NGC-1007 is a revolutionary cooking oven designed to meet the demands of high-paced kitchens while ensuring superior cooking quality and efficiency.

One of the main features of the NGC-1007 is its high-speed cooking technology. Utilizing a combination of convection, impingement, and microwave cooking, this oven can reduce cooking times significantly while maintaining food quality. This multi-cooking method not only speeds up the cooking process but also enhances flavor and texture, making it ideal for cooking a wide variety of dishes, from pizzas to entrees.

The NGC-1007 also showcases advanced control technology, incorporating a user-friendly touch screen interface. This intuitive control panel allows chefs to easily navigate through various cooking settings and recipes, ensuring that each dish can be prepared to perfection. With programmable settings, operators can store favorite recipes and recall them at the touch of a button, improving efficiency and consistency in food preparation.

The design of the NGC-1007 reflects a commitment to reliability and durability. Built with high-quality materials, it can withstand the rigors of a bustling kitchen environment. Its compact size is perfect for establishments with limited space yet powerful enough to handle the demands of high-volume cooking.

Another key characteristic of the NGC-1007 is its energy efficiency. TurboChef has integrated innovative technology that reduces energy consumption without compromising cooking performance. This not only helps in cutting operational costs for restaurants but also aligns with sustainability goals by minimizing the environmental impact.

Furthermore, the NGC-1007 is equipped with easy-to-clean surfaces, making maintenance hassle-free. This is crucial in any busy kitchen, as it allows staff to focus on food preparation and service rather than extensive cleanup.

In summary, the TurboChef NGC-1007 is a game-changer for commercial kitchens looking to optimize their cooking processes. With its high-speed cooking capabilities, intuitive controls, durable construction, energy efficiency, and ease of maintenance, it stands out as a reliable option for chefs aiming to elevate their culinary output while managing time and resources effectively.
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