Turbo Chef Technologies NGC-1007 service manual Schematic Tornado Ngced

Page 72

Schematic (Tornado) NGCED 44:

E R U G I F

 

SETUP OLD - INTERLOCKS SAFETY

 

 

SECONDARY

SWITCH

 

NO

 

21-BK

C

 

 

MONITOR

 

NC

 

 

 

NO

 

 

 

 

PRIMARY

C

 

NC

 

NO

 

 

 

 

 

 

 

 

C

NC

 

 

 

 

CC CLASS AMPS 12 F1:

 

 

 

 

GRN

 

 

 

 

CC CLASS AMPS 12 F2:

INPUT WIRE 4

 

 

 

 

 

 

 

 

 

 

BRN

 

 

 

 

CC CLASS AMPS 20 F3:

 

 

L1

N

L3

L2

L1

3Ø 230VAC,

L3

 

BLK

 

L2

 

 

 

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WYE WIRE 5 PHASE-3 FILTER

 

 

 

 

 

 

 

 

 

EMI

 

BK-22

OR-61

BK-21

OR-7

OR-8

CONNECTOR CARD SMART

CABLE,

 

 

 

 

 

 

N

L3

L2

L1

 

 

 

 

43 HT

 

 

BLK 25

 

BL

 

RED 24

 

 

 

 

 

 

 

 

 

42

 

 

 

L1

 

OHMS 4.14

 

BR 27

RED 28

1

 

1

 

1

L3

 

 

F3

 

F2

 

F1

CT MW

 

WATTS 3000

 

2

2

 

 

 

 

 

2

 

 

 

 

 

IR BOTTOM

 

A1

B1

 

BL 11

 

RED 4

 

 

 

 

 

 

 

 

 

 

2

 

30 BR

A2

B2

 

 

 

 

 

 

 

K4

K5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN EC

BL

 

 

SETU

P

WNE - INTERLOCKS YSAFET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MONITOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

C

 

INTERLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRIMARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR-

 

NC

C

 

 

C

NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

62

 

NO INTERLOCK

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECONDARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6-OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CCC(+) )-(A

EC C(+)

 

 

 

40

40

39

39

38

38

37

37

 

 

 

 

 

 

 

 

 

 

 

 

 

J6

SMART

 

CARD

 

P6

 

P4

 

 

 

J4

 

 

RJ11

 

CC

RJ11

 

 

 

EC

THERMOCOUPLES

 

CT

 

AUX

 

IR

 

 

 

 

SSR

 

 

 

 

CT

 

 

 

 

 

 

 

 

 

ELE

 

31

32

 

+ - +

-

 

 

 

HX

 

 

 

 

A

B

 

 

 

 

 

 

 

29 RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

22

 

 

 

 

 

 

 

 

 

 

 

19-RD

 

 

 

 

 

 

 

 

OHMS 1.13

1

 

301- WH

 

 

RED 3

 

 

 

 

38 HT

 

 

 

 

 

 

 

 

 

 

 

 

28-WH

 

 

 

 

 

 

WATTS 3300

 

 

 

 

 

 

 

 

 

 

 

 

11

12

 

 

26BL

23BLK

10BL

 

 

 

 

ELEMENT HX

 

 

 

DIAGRAM

 

 

 

 

 

 

 

 

L2

 

 

 

 

RESET MANUAL

 

 

 

 

 

 

LOAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OT1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120°F

20

NO

C

OT2

 

 

IN6 P

 

IN5 P

 

IN4 P

 

IN3 P

 

IN2 P

 

 

OR-61

IN6 P

 

IN5 P

2-WH

IN4 P

 

IN3 P

61-OR

IN2 P

27-WH

 

 

 

 

 

 

OR-8

BK-22

BK-21

OR-7

 

 

 

301-WH

IR C(+)

)-(A

32-BK

31-WH

29-WH

28-WH

27-WH

36 36

35 35

34

34

33

33

32

32

31

31

30 30

29 29

28

28

27

27

26 26

IR

RTN) MODULE (VOLT 24V-

RTN) (COM (4) BMSC

OUT) (ENABLE (3) BMSC

OUT) (CONV )-(B K4

RELAY FAN MAG K7

OUT IR BOTTOM B)-( K5

OUT) FIL (MAG B-K1

A

7

4

1

 

 

 

K1

B

9

6

3

A

7

4

1

 

 

 

K2

B

9

6

3

A

7

4

1

230VAC = 2-1 TAPS

2

4

1

3

 

 

 

 

 

15 BL

 

 

 

 

K7

 

6 RED

B

A

 

 

B

29-WH

 

 

 

 

 

 

14 BL

6

 

 

 

A

+ 24V

9

 

 

 

3

 

 

 

 

USE NOT DO

 

 

 

 

 

 

 

 

 

5 RED

4

7

 

2 MAG

1 MAG

1

 

 

 

FILAMENT K1

 

 

 

 

 

FAN

 

 

 

 

 

 

MAG

FA

F

FA

F

 

 

M1FA

 

 

 

 

B

A

M2FA

 

 

 

 

 

 

 

 

 

 

RD-191

 

 

IN1 P

 

 

 

 

 

QC3

 

QC2

C

NC

NO

 

IN1 P

19-RD

23-BK 11-OR

 

QC1

C

NC

NO

 

OR-62

4

1

5

2

6

3

CONNECTOR

PIN-6 OF DRAWING

25-RD

24-RD

23-BK

22-BK

21-BK

20-BK

19-RD

16-RD

11-OR

10-OR 9-OR

8-OR 7-OR

25 25

24 24

23 23

22 22

21 21

20 20

19 19

18 18

17

17

16

16

15 15

14 14

13

13

12

12

11 11

10 10

9

9

8

8

7

7

(2) COMM BMSC

 

 

OUT 10V-0 BMSC

 

 

RTN SW THEMO MAG 24V-

 

RTN S&M 24V-

 

 

RTN INTER P 24V-

 

J6 1-9

IN PS 24V-

 

IN PS +24V

 

 

IN MODUAL VOLT

 

P5

ASPEN

 

IN SW THERMO MAG

 

 

IN STATUS HX

 

SEL BMSC

OK) (STATUS (9) BMSC

 

 

 

IN INTER (NO) SECONDARY

 

IN INTER (NO) PRIMARY

 

 

K3

3 6 9 B

PINOUT

ASSY RELAY

RED 7

BL 16

FT1

 

 

2

4

 

 

3

 

1

 

 

FT2

M1F

M2F

 

D1

)-(

(+)

(+)

)-(

D2

 

 

M1CD

 

 

 

M2CD

 

uF 15.1

 

 

 

 

uF 15.1

uF 13.1

 

 

 

 

uF 13.1

C1

 

 

 

 

C2

M1FC

 

 

 

 

 

M2FC

 

 

 

 

 

6

9

3

 

4

7

1

 

ANODE K2

BLK 39

BLK 20

BLK 22

IN INTER (NO) MONITOR

212°F

212°F

6-OR

SWITCHES

 

THERMO MAG

61-OR

 

G

SUPPLY

 

 

N

 

 

OWERP

+V

16-D R

L

4VDC2

V-

20-BK

 

 

 

 

6-OR

2-WH

6

6

5

5

4

4

3

3

2

2

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUT) (MAG B-K2

CT

 

 

 

 

 

 

 

 

 

MAG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ODDS EVENS

 

 

 

 

 

 

 

 

 

 

 

 

M1HV

M2HV

T1

T2

B

A

6

9

3

 

4

7

1

 

MONITOR K3

230VAC = 2-1 TRANSFORMERS HV

40 BLK

BL 36

BL

 

37

 

CT

 

MAG

1 SPLICE

 

8 BL

 

 

 

1 RED

 

1

6

COMMON I/O

 

 

5

OK TUS TA S

 

IN VAC

2

4

COM I/O

 

240-200

3

3

ENABLE

 

 

MTR

2

COMMON I/O

 

 

CMD PD S

BLWR

1

10V-0

 

 

 

BMSC

 

 

OUT

1

BLK M1

PHASE 3

2

RED M2

VAC 240

3

WHITE M3

4

19 BLK

34 BL

33 BL

GREEN

RD-24

BK-25

WH-31

BK-32

OR-9

CONNECTOR PIN-40 OF DRAWING

APPLIED POWER WITHOUT AND OPEN DOOR WITH OVEN SHOWS SCHEMATIC .1

NOTES:

61

SCHEMATIC (ED) NGC

Image 72
Contents Accelerating the World of Cooking For further information call Important Safety Information Please Read First Table of Contents Microwave System Oven DoorSchematics and Schematic Components Service Parts and IllustrationsConvection Circuit IR Element and Catalytic ConverterImportant Safety Instructions Grounding Instructions Installation, Specifications, and Maintenance Dimensions Standard FeaturesPower Supply North America ConstructionPower Supply Europe, Asia-Pacific Power Supply Latin AmericaPower Supply South Korea Built-In Installation FigureInstallation Near Open Heat Source Figure Setup Initial Power-upOven Restraint Kit TC3-0242 KIT StackingRemove the Lower Access Panel Remove and Clean the Cooking SurfaceClean Oven Interior Clean Lower Access Panel AreaTheory of Operation Chapter Set Temperature, Cook Cavity Ccsp Set Temperature, IR Element Irsp and IrsiActual Temperature, Cook Cavity TCC Actual Temperature, IR Element TIRFault Code KeypadDisplay Self-Test StestFault Codes F2 Cook Temperature Low F1 Blower Running Status BadF3 Magnetron Current Low F4 Door Monitor DefectiveF5 Magnetron Over Temperature Thermocouple temperature is below the indicated limitF7 Thermocouple Open F8 Heat LowControl System Mech VDC Power Supply Interlock SwitchesK1 Mechanical Relay K2 Mechanical RelayFaults Screen Blower Speed ScreenSelf-Test Function Screen Heater Test ScreenDiagnostic Display Screen Electronic Compartment Temperature ScreenChanging the Cook Chamber Temperature Cooks ScreenAltering a Recipe Snooze Mode Loading a Menu from a Smart CardDone Screen Time ScreenFunction/Screen Enter Key CodeSmart Card Reader Cable Reference page 54 for a schematic of the I/O control board Board J3 connector Replace I/O control boardPin connector If not, correct the voltage supplyVAC is going to the motor controller via pins 2 TroubleshootingRefer to page 50 for motor controller troubleshooting Detailed troubleshootingIf high-limit is not tripped, follow the instructions below Microwave System Voltage Doubler Circuit Description Microwave System Filament and High Voltage Terminals ORG Magnetron High-Voltage TransformersFilament Transformers F3 FuseWave Guide Cover Replacement Wiring the High-Voltage Transformers NGC-3036Kit, Wave Guide Cover Includes Item 31 and sealantScrews, #8, SST NGC-1047Support, Frame Remove the wave guide cover. See Wave GuideWiring the Filament Transformers Procedure for Measuring RF LeakageTesting the High-Voltage Diode How to Check a DiodeHow to Check a Capacitor How to Check a High-Voltage or Filament TransformerMagnetron ComponentsRemove the top and right side covers Back and Enter keys, enter the code 9-4-2-8 and press EnterHV capacitor shorted or failing follow troubleshooting on Voltage TransformersMgtron soft key. Voltage present should be 200 +/- 10% Unplug the oven and replace relay if necessaryTroubleshooting see F4 Monitor Primary and secondary, the control would have recordedOccurrence. See page 25 as well as Oven Door for Energizing the Microwave SystemOven Door Oven Door Critical Adjustment Notes 31 for proper procedureOven Burn-In Procedure Primary and Secondary Interlock Switch Adjustments and Parts Assembly Notes PPHD, Cres5963 Adjusting the Primary Interlock Switch NEW Switch Setup 80 81 DIA101 98 ARCritical Adjustment Notes Figure Refer to Figures 35Interlock switch status Actuator and toggle OK Check adjustment and wiring onNew setup for the proper adjustment procedure Door does not close freely Remove obstructions or readjustConvection Circuit Main Convection Heater Motor Controller BmscHigh Limit Thermostat Convection Motor109 110 113 111 114 105 104 103 102 107108 106Replace motor. For access to motor shaft, remove top panel † Thermostat tripped Reset and determine why the thermostatCook Door Open Message Verify which switch is not actuating Readjust. See pagesVerify motor spins freely † Motor spins freely Verify motor windings see table belowDisconnect control wiring Plug on schematics pages 55-63 while incrementing blowerConverter IR Element Catalytic ConverterRemoving the IR Element Removing and Installing the Catalytic Converter Installing a New IR Element119 122Schematics and Schematic Components Wire Harness Replacement P/Ns Line Voltage ComponentsLow Voltage Components Board Schematic Schematic Tornado NGC MAG Schematic Tornado Ngcew Schematic Tornado Ngced Schematic Brazil NGC Service Parts and Illustrations Control System RelayService Parts and Illustrations Microwave System Monitor Circuit Shown in Failsafe StateMicrowave System Parts Wave Guide/Wave Guide Cover PartsOven Door SBKPrimary and Secondary Interlock Switch Parts Door Switch PartsMonitor Safety Switch Parts Primary Safety Switch Parts80 81 Secondary and Monitor Safety Switch Parts 100 Oven Door PartsConvection Circuit Block Diagram Convection Circuit109 110 113 111 112 Convection Circuit Parts 114 105 104 103 102 107 108 106Wire Harness Replacement P/N 123 Old Switch Setup 126IR Element and Catalytic Converter 122 119129 132 144 139 141 135 137 138 133 134147 150 162 157 159 153 155 156 151 152150 Screw, #8-32 x 3/8, Pphd NGC-2011-8 Comprehensive Part List Comprehensive Part List Comprehensive Part List Relay, K7, Magnetron Fan, Standard Europe, Asia-Pacific MPh Smart Card, Programmed call TurboChef for Part Numbers 800.90T U R B O or

NGC-1007 specifications

TurboChef Technologies has made a substantial impact in the commercial cooking industry with its advanced cooking equipment, and one of their standout products is the NGC-1007. The NGC-1007 is a revolutionary cooking oven designed to meet the demands of high-paced kitchens while ensuring superior cooking quality and efficiency.

One of the main features of the NGC-1007 is its high-speed cooking technology. Utilizing a combination of convection, impingement, and microwave cooking, this oven can reduce cooking times significantly while maintaining food quality. This multi-cooking method not only speeds up the cooking process but also enhances flavor and texture, making it ideal for cooking a wide variety of dishes, from pizzas to entrees.

The NGC-1007 also showcases advanced control technology, incorporating a user-friendly touch screen interface. This intuitive control panel allows chefs to easily navigate through various cooking settings and recipes, ensuring that each dish can be prepared to perfection. With programmable settings, operators can store favorite recipes and recall them at the touch of a button, improving efficiency and consistency in food preparation.

The design of the NGC-1007 reflects a commitment to reliability and durability. Built with high-quality materials, it can withstand the rigors of a bustling kitchen environment. Its compact size is perfect for establishments with limited space yet powerful enough to handle the demands of high-volume cooking.

Another key characteristic of the NGC-1007 is its energy efficiency. TurboChef has integrated innovative technology that reduces energy consumption without compromising cooking performance. This not only helps in cutting operational costs for restaurants but also aligns with sustainability goals by minimizing the environmental impact.

Furthermore, the NGC-1007 is equipped with easy-to-clean surfaces, making maintenance hassle-free. This is crucial in any busy kitchen, as it allows staff to focus on food preparation and service rather than extensive cleanup.

In summary, the TurboChef NGC-1007 is a game-changer for commercial kitchens looking to optimize their cooking processes. With its high-speed cooking capabilities, intuitive controls, durable construction, energy efficiency, and ease of maintenance, it stands out as a reliable option for chefs aiming to elevate their culinary output while managing time and resources effectively.