Keating Of Chicago 240V service manual IV Maintenance, Preventive Maintenance, Limited Calibration

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contacts will open, the display will flash, and the audible alarm will sound. To cancel the audible alarm, press any button.

C. PAUSE FEATURE

To pause a cycle in progress, press any button. The relay output contacts will open, the display will flash, and the countdown will pause. To resume the countdown, press any button. The display will resume the normal countdown and the relay output contacts will close.

D. CANCELING A CYCLE

To cancel a cycle in progress press and hold any button for approximately two seconds. The relay output contacts will open and the display will show the time setting for the channel last used.

IV MAINTENANCE

PREVENTIVE MAINTENANCE

Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your Pasta System working efficiently. Proper care and servicing will lead to years of quality performance.

￿NOTE: The most important part of any maintenance program is daily cleaning. Ninety percent of any maintenance problem is directly or indirectly related to cleanliness.

￿NOTE: Water level problems caused by the sensors not being cleaned adequately will not be covered under warranty.

￿NOTE: Use of sodium chloride during the cooking process will have a detrimental effect on the cooker vessel and will void the warranty.

PREVENTIVE MAINTENANCE CHART

TIME FRAME

OPERATOR/OWNER

SECTION

Hourly

• Clean sensor tube with a brush

 

 

 

 

Daily

• Check lights and controls.

III

 

• Check water level.

 

 

• Clean all baskets.

 

 

 

 

Weekly

Boil-out Pasta Cooker

III

 

(2-3 times/week)

 

 

• Drain and clean Pasta Cooker

 

 

 

 

Monthly

• Verify thermostat settings

IV & V

 

(primary and secondary)

 

 

 

 

Yearly

QUALIFIED SERVICE

IV & V

 

PERSONNEL ONLY

 

 

• Check all wire connections.

 

 

• Replace suspect wires.

 

 

 

 

*High production facilities should be checked more often.

WHEN THE WATER LEVEL FALLS BELOW THE BOTTOM WATER SENSOR THE HEATING ELEMENTS WILL TURN OFF. IF THEY CONTINUE TO HEAT, TURN THE MAIN POWER SWITCH OFF AND CHECK AUTO-FILL SYSTEM.

LIMITED CALIBRATION

Calibration is not covered under warranty

A. Calibration

￿NOTE: This procedure can only be used with the primary (left side) thermostat. When calibrating the secondary (right side) thermostat you will need:

One standard flat blade screwdriver.

One accurate thermometer suitable for boiling water.

￿NOTE: For best results, water should be clean.

1.Set thermostat to 212°F(190°C).

2.Allow Pasta System to cycle three times.

3.Place an accurate thermometer in the water.

Figure 4-1: Thermometer in water

￿NOTE: Locate thermometer in same position for every calibration. Position near primary thermostat (center) bulb is recommended.

4.If calibration of thermostat is found to be less than 15°F(9.44°C) off, simply loosen three dial plate retaining screws, rotate dial plate to match thermometer reading and tighten screws. If the thermostat is more than 15°F(9.44°C) off then a qualified service company must be contacted to have the Pasta System properly calibrated.

Figure 4-2

Thermostat calibration

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Contents Custom Pasta System Electric Service Manual Post this Label in a Prominent Location on Your Unit Table of Contents Introduction What to do if Equipment Arrives Damaged II InstallationDamage During Shipment File Claim for DamagesLeveling Positioning ClearancesRestraining Devices Electrical ConnectionIII Operation Draining Standard Pasta SystemProgramming HOW to Program the Keating Electronic TimerTimer Operating Instructions Digital Timers Operating LogicPreventive Maintenance IV MaintenanceLimited Calibration Water Auto-Fill and Low Water Safety Shut- Off Systems Cooker Heating Section Service and Parts InformationWarranty Repairs Ordering PartsVI Service Diagnosis Trouble ShootingProblem Probable Cause Solution Custom Pasta System Electric Control Panel Assembly VII Parts ListItem # Description QTY Parts List for Custom Pasta System Description ModelsParts List for 18 Custom Pasta System Parts List for 14 DROP-IN Custom Pasta SystemDescription QTY PART# Viii Wiring Diagrams Electric Pasta 2-THERMOSTAT Wiring Diagram Without TimersElectric Pasta with 138 Timers Wiring Diagram 18 & 20 Electric Pasta with 138 Timers Wiring Diagram Electric Pasta 2-THERMOSTAT Wiring Diagram Without Timers Warranty Serving Those Who Serve The Very Best