Toro Snowblower Disassembly Instructions for Models 38080 and 38065

Page 15

Auger Gearbox Service

AUGER GEARBOX DISASSEMBLY / SERVICE

Once the auger gearbox assembly is removed from the housing the repair process is the same for all models. The only variables are what type of lubricant is used (see the chart on Introduction page 1), whether the impeller is removable from the shaft (on some models the impeller is welded to the shaft) and how the gearbox case halves are sealed.

Auger gearbox disassembly:

1.With the gearbox assembly removed from the housing the first step is to slide the bearings off the output shafts. (Model 38080 & 38065, also slide the scraper off).

2.All models use a cap screw, lock nut, and spacer to connect the auger to the shaft (Figure 22). Remove the cap screw, nut and spacer and slide both augers from the shaft.

 

 

 

Figure 22

MVC-533

3.Some models have the impeller welded to the impeller shaft. Others use a combination of bolts, set screws, and a key. If you see bolt(s) through the impeller hub, remove them. Some may have set screws, which only require being loosened. The models with the setscrews also have a key between the hub and shaft. Once the visible retainers are removed, slide the impeller away from the gearbox, the key will be uncovered. Remove the key (Figure 23).

 

 

 

Figure 23

2773-055/2773-066

4.Remove the 8 or 9 self-tapping screws that hold the gearbox halves together. Note: On a model that uses 90 weight gear oil, you may want to place the gearbox over a pan when the screws are removed. Then separate the gearbox halves (Figure 24).

 

 

Figure 24

2773-060

5.The impeller shaft can now be removed (Figure 25).

 

 

 

Figure 25

2773-061

Two Stage Snowthrower Drive Systems Manual

1 - 7

Image 15
Contents TORO/LAWN-BOY TWO Stage Snowthrower Drive Systems Manual Table of Contents Page 2 Stage Snowthrower Drive Systems About This Manual Contents This page Intentionally Left Blank Introduction Introduction General Information Auger Gearbox LubricantGearbox Removal Primary Method Minimum Disassembly Loosen Remove Disconnect the chute crank rod at the auger Figure Now perform steps 1 9 under Gearbox Removal on page 1 Installation Auger Gearbox Disassembly / Service 1577-028 Failure Analysis Gearbox AssemblyLetter R and arrow 2773-059 This page Intentionally Left Blank Replacing the AUGER/IMPELLER Drive Belt IntroductionReplacing the Traction Belt Toro Models 38065, 38080 Replacing the Traction BeltBelt cover Upper belt cover Screw View from left side of unit Tabs in holes Auger Control Adjustment Toro Models 38065, 38080 Control and Linkage AdjustmentAuger/Impeller Drive Control Linkage All Other Models Adjusting the Traction Control Toro Models 38065, 38080 Adjusting Traction ControlCm . This is a preliminary setting only Traction control lever 8 in cm Handgrip .5-5 cm Adjusting the Speed Selector Traction Drive Systems Disassembly Toro Models 38065, 38080 Troubleshooting the Traction Drive ALL ModelsTo disassemble the pivot assembly, proceed as follows Figure Assembly Toro Models 38065, 38080 Preparation Assembly 2768-033 MVC-714 Gear quadrant Self-tapping screws Assembly Steps 2773-078 If the receiver cam has been removed, install it now MVC-716 Disassembly Toro Models 38066, 38078, 38083, 38084 Traction engagement rod Assembly Toro Models 38066, 38078, 38083, 38084 SUB Assembly Repair Traction Shaft/Friction Wheel DisassemblyToro Models 38066, 38078, 38083, 38084 Axle and Friction Plate Disassembly Axle and Friction Plate Assembly This page Intentionally Left Blank Page 492-4738