Woods Equipment BB8400X manual Gearbox Lubrication, Driveline Lubrication, Slip Clutch Adjustment

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Gearbox Lubrication

For gearbox, use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or -5 in gearboxes. Fill gearbox until oil runs out the side plug on gearbox. Check gearbox daily for evi- dence of leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

1.Lubricate the driveline slip joint every eight operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveline.

2.Lower cutter to ground, disconnect driveline from tractor PTO shaft, and slide halves apart but do not disconnect from each other.

3.Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

SLIP CLUTCH ADJUSTMENT

The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction.

A new slip clutch or one that has been in storage over the winter may seize. Before operating the cutter, make sure it will slip by performing the following operation:

1.Turn off tractor engine and remove key.

2.Remove driveline from tractor PTO.

3.Loosen six 12 mm cap screws (7) to remove all tension from the compression springs (8).

4.Hold clutch hub (3) solid and turn shaft to make sure clutch slips.

5.If clutch does not slip freely, disassemble and clean the flange yoke (1), clutch hub (3), drive plate (4), drive plate (5), and thrust plate faces (6).

6.Reassemble clutch.

7.Compress each of the six compression springs (8) by tightening the six cap screws (7) and lock nuts (10). The compression springs should be compressed to a height of 1-7/16", not including washer (9). The minimum spring height is 1.36". See Figure 12.

8.If a clutch continues to slip when the springs are compressed to 1.36", check friction discs (2) for excessive wear. Discs are 1/8" when new. Replace discs after 1/16" wear.

1.Flange yoke

2.Friction disc

3.Hub, 1-3/4" 20 Spline

4.Drive plate

5.Drive plate

6.Thrust plate

7.12 mm x 115 mm GR8.8 HHCS

8.Compression spring

9.Flat washer

10.12 mm x 1.25P Nylok lock nut

11.12 mm x 65 mm GR8.8 HHCS

12.12 mm x 1.5P Nylok lock nut

Figure 12. Slip Clutch Assembly

18 Owner Service

MAN0680 (11/30/2007)

 

 

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Contents Brushbulltm Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications General InformationFree Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules TrainingPreparation Maintenance OperationTransportation Storage Safety & Instructional Decals Be Careful33347E Operation Connecting Cutter to TractorOperation Tractor StabilityDriveline Adjustment Quick Hitch SET-UPShortening Driveline Driveline Installation Tractor PTO Cutting Height AdjustmentCheck Chain Adjustment Driveline Interference CheckOperating Technique Shredding MaterialPRE-OPERATION Check List Blocking Method Owner ServiceOwner Service Lubrication InformationSlip Clutch Adjustment Gearbox LubricationDriveline Lubrication Blade Service Blade InstallationBlade Removal Cleaning Cutter Shielding RepairTroubleshooting TroubleshootingMowing Conditions Gearbox Maintenance Dealer ServiceDealer Service Seal ReplacementVertical Shaft Repair Horizontal Shaft Leak RepairRemove Gearbox from Cutter Gearbox AssemblyGearbox Repair Disassemble GearboxReinstall Gearbox Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Install Bearing CupsDealer Service Assembly AssemblyDealer SET-UP Instructions Assemble Cutter Install TailwheelDisassemble Shipping Unit Connect A-Frame ArmsInstall Optional Chain Shielding Install Slip Clutch DrivelineInstall Safety Shielding Install Rubber DeflectorBaffle KIT Installation Optional ModelDual Tailwheel Installation BB7200X, BB8400X Optional Check Chain Installation OptionalPRE-DELIVERY Check List Dealer Check ListDealer Check Lists Delivery CheckParts Index Brushbulltm PartsBB6000X, BB7200X & BB8400X Assembly BB6000X, BB7200X & BB8400X Parts List Gearbox Assembly Gearbox Assembly Parts List Slip Clutch Drive Assembly BB7200X & BB8400X Dual Tailwheel Optional Front & Rear Chain Shielding Optional Check Chain Assembly Optional Crossbar Puller Optional Metric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart AppendixBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005 MAN0680