Woods Equipment BB7200X, MAN0680, BB8400X Owner Service, Blocking Method, Lubrication Information

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OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- tion in this manual.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION

If you do not understand any part of this manual and need assistance, see your dealer.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

BLOCKING METHOD

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

To minimize the potential hazards or working under- neath the cutter, follow these procedures:

1.Jackstands with a load rating of 1000 lbs or more are the only approved blocking device for this cutter. Install a minimum of four jackstands (shown by Xs in Figure 11) under the cutter before working underneath unit.

2.Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause cutter to fall.

3.Consider the overall stability of the blocked unit. Just placing jackstands underneath will not ensure your safety.

4.The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure cutter is approximately level.

5.With full cutter weight lowered onto jackstands, test blocking stability before working underneath.

6.If cutter is attached to tractor when blocking, set the brakes, remove key, and block cutter before working underneath.

7.Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement.

1.Front U-joint- - - - - - - - - - - - 8 hrs.

2.Slip joint (apply grease

to square shaft) - - - - - - - - - 8 hrs.

3.Rear U-joint - - - - - - - - - - - - 8 hrs.

4.Gearbox - - - - - - - - - - - - - - -Daily

5.Tailwheel pivot tube - - - - - - 8 hrs.

6.Tailwheel - - - - - - - - - - - - - - 8 hrs.

11. Plastic shield bearings - - - 10 hrs.

Figure 11. Jackstand Placement & Lubrication Points

LUBRICATION INFORMATION

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is fol- lowed.

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

See Figure 11 for lubrication points and frequency or lubrication based on normal operating conditions. Severe or unusual conditions may require more fre- quent lubrication.

MAN0680 (11/30/2007)

Owner Service 17

 

 

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Contents Brushbulltm To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation MaintenanceOperation Storage Be Careful Safety & Instructional Decals33347E Operation Connecting Cutter to TractorOperation Tractor StabilityQuick Hitch SET-UP Driveline AdjustmentShortening Driveline Check Chain Adjustment Cutting Height AdjustmentDriveline Installation Tractor PTO Driveline Interference CheckPRE-OPERATION Check List Operating TechniqueShredding Material Owner Service Owner ServiceBlocking Method Lubrication InformationDriveline Lubrication Slip Clutch AdjustmentGearbox Lubrication Blade Removal Blade ServiceBlade Installation Shielding Repair Cleaning CutterMowing Conditions TroubleshootingTroubleshooting Dealer Service Dealer ServiceGearbox Maintenance Seal ReplacementHorizontal Shaft Leak Repair Vertical Shaft RepairGearbox Repair Gearbox AssemblyRemove Gearbox from Cutter Disassemble GearboxCrossbar Removal Reinstall GearboxUniversal Joint Repair Crossbar InstallationJoint Disassembly Install Bearing Cups Joint AssemblyDealer Service Dealer SET-UP Instructions AssemblyAssembly Disassemble Shipping Unit Install TailwheelAssemble Cutter Connect A-Frame ArmsInstall Safety Shielding Install Slip Clutch DrivelineInstall Optional Chain Shielding Install Rubber DeflectorModel Baffle KIT Installation OptionalCheck Chain Installation Optional Dual Tailwheel Installation BB7200X, BB8400X OptionalDealer Check Lists Dealer Check ListPRE-DELIVERY Check List Delivery CheckParts Parts Index BrushbulltmBB6000X, BB7200X & BB8400X Assembly BB6000X, BB7200X & BB8400X Parts List Gearbox Assembly Gearbox Assembly Parts List Slip Clutch Drive Assembly BB7200X & BB8400X Dual Tailwheel Optional Front & Rear Chain Shielding Optional Check Chain Assembly Optional Crossbar Puller Optional SAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005 MAN0680