Woods Equipment BB8400X, MAN0680 Crossbar Installation, Universal Joint Repair, Joint Disassembly

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CROSSBAR INSTALLATION

Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox, vertical shaft, and crossbar as shown in Figure 20.

Figure 20. Example

Refer to Figure 21.

8.Install crossbar (2) on splined shaft. Install washer

(5)and nut (3). Torque nut to 450 lbs-ft.

9.Install cotter pin (4) (supplied) through gearbox shaft and slots in nuts. Twist end of pin around nut

(3).

Figure 21. Example

UNIVERSAL JOINT REPAIR

1.Yoke

2.Bearing cup

3.Retaining ring

4.Bearing cross

Figure 22. U-Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 23.

Figure 23. Remove Snap Ring

2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 24.

Figure 24. Remove Bearing Cups

26 Dealer Service

MAN0680 (11/30/2007)

 

 

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Contents Brushbulltm Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications General InformationFree Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Transportation MaintenanceOperation Storage Safety & Instructional Decals Be Careful33347E Operation Connecting Cutter to TractorOperation Tractor StabilityDriveline Adjustment Quick Hitch SET-UPShortening Driveline Driveline Installation Tractor PTO Cutting Height AdjustmentCheck Chain Adjustment Driveline Interference CheckPRE-OPERATION Check List Operating TechniqueShredding Material Blocking Method Owner ServiceOwner Service Lubrication InformationDriveline Lubrication Slip Clutch AdjustmentGearbox Lubrication Blade Removal Blade ServiceBlade Installation Cleaning Cutter Shielding RepairMowing Conditions TroubleshootingTroubleshooting Gearbox Maintenance Dealer ServiceDealer Service Seal ReplacementVertical Shaft Repair Horizontal Shaft Leak RepairRemove Gearbox from Cutter Gearbox AssemblyGearbox Repair Disassemble GearboxReinstall Gearbox Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Install Bearing CupsDealer Service Dealer SET-UP Instructions AssemblyAssembly Assemble Cutter Install TailwheelDisassemble Shipping Unit Connect A-Frame ArmsInstall Optional Chain Shielding Install Slip Clutch DrivelineInstall Safety Shielding Install Rubber DeflectorBaffle KIT Installation Optional ModelDual Tailwheel Installation BB7200X, BB8400X Optional Check Chain Installation OptionalPRE-DELIVERY Check List Dealer Check ListDealer Check Lists Delivery CheckParts Index Brushbulltm PartsBB6000X, BB7200X & BB8400X Assembly BB6000X, BB7200X & BB8400X Parts List Gearbox Assembly Gearbox Assembly Parts List Slip Clutch Drive Assembly BB7200X & BB8400X Dual Tailwheel Optional Front & Rear Chain Shielding Optional Check Chain Assembly Optional Crossbar Puller Optional Metric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart AppendixBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005 MAN0680