Multiquip manual R2000H Troubleshooting Engine, Engine Troubleshooting

Page 31

R2000H — TROUBLESHOOTING (ENGINE)

TABLE 7. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Difficult to start

 

 

 

 

 

Fuel is available but spark plug will

Ignition plug being bridge?

Check ignition system.

not ignite. (Power available at high

 

 

 

 

tension cable).

Carbon deposit at ignition?

Clean or replace ignition.

 

 

 

 

Short circuit due to defective

Replace insulators.

 

insulators?

 

 

 

 

 

Improper spark gap?

Set spark plug gap to the correct gap.

 

 

 

Fuel is available but spark plug will

Short circuit at stop switch?

Check stop switch circuit. Replace stop switch if defective.

not ignite. (Power NOT available at

 

 

 

 

high tension cable).

Ignition coil defective?

Replace ignition coil.

 

 

 

Fuel is available and spark plug

Muffler clogged with carbon

Clean or replace muffler.

ignites (compression normal).

deposits?

 

 

 

 

 

Fuel in use inadequate (water,

Flush fuel sytem and replace with fresh fuel.

 

dust)?

 

 

 

 

 

Air Cleaner clogged?

Clean or replace air cleaner.

 

 

 

Fuel is available and spark plug

Defective cylinder head gasket?

Tighten cylinder head bolts or replace head gasket.

ignites (compression low ).

 

 

Cylinder worn?

Replace cylinder.

 

 

 

 

 

Spark plug loose?

Tighen spark plug.

 

 

 

Operation not satisfactory

 

 

 

 

 

Not enough power available

Air cleaner clogged?

 

(compression normal, no miss-firing).

 

 

Air in fuel line?

Bleed (remove air) from fuel line.

 

 

 

 

 

Fuel level in carbureator float

Adjust carbureator float

 

chamber improper?

 

 

 

 

 

Carbon deposits in cylinder?

Clean or replace cylinder

 

 

 

Not enough power available

Ignition coil defective?

Flush fuel sytem and replace with fresh fuel.

(compression normal, miss-firing).

 

 

Ignition plug often shorts?

Replace ignition wires, clean ignition.

 

 

 

 

 

Fuel in use inadequate (water,

Flush fuel sytem and replace with fresh fuel.

 

dust)?

 

 

 

 

Engine overheats.

Excessive carbon depostion in

Clean or replace crankcase.

 

combustion chamber?

 

 

 

 

 

Exhaust or muffler clogged with

Clean or replace muffler.

 

carbon.

 

 

 

 

 

Spark plug heat value incorrect?

Replace spark plug with correct type spark plug.

 

 

 

Operation not satisfactory

 

 

 

 

 

Rotational speed fluctuates.

Governor adjustment improper?

Adjust governor to correct lever.

 

 

 

 

Governor spring defective?

Clean or replace ignition.

 

 

 

 

Fuel flow erratic?

Check fuel line.

 

 

 

 

Air taken in through suction line?

Check suction line.

 

 

 

Recoil starter not working properly.

Dust in rotating part?

Clean recoil starter assembly.

 

 

 

 

Spring spring failure?

Replace sprial spring.

 

 

 

R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 31

Image 31
Contents Model R2000H Proposition 65WARNING Page Table of Contents Ordering parts has never been easier Parts Ordering Procedures25 x 7 x 7 in .5 x17.8 x17.8 cm LH 9 in mmRH 3.25 in mm LH 1.75 in mm Drive to rear rollR2000H Specifications Engine R2000H Roller Dimensions R2000H DimensionsSeriously injured if you do not follow directions Injury to yourself and othersInstructions Always wear approved respiratory protectionRules for Safe Operation Always wear seat belts Rules for Safe OperationEmergencies Never stand below roller when it is being liftedMachine Safety Decals Operation and Safety DecalsRecommended Slope Do not operate this roller on slippery or wet surfacesTipping Rollover Tipping RolloversPage Roller Components R2000H Roller ComponentsTie-Down Transport Points Free Wheel Engagement PinAttach a chain or suitable tie-down R2000H Engine Components Capacity is 400 cc Reference manufacturer engine R2000H InspectionBefore Starting Engine Oil CheckWater System Check Place the Choke Lever in the Closed position Sit down in the operators seatStarting the Engine R2000H Operation Ignition SwitchPlace the transmission lever in the neutral position Water Sprinklers ControlEmergency Shut-Down Lubrication R2000H MaintenanceHydrostatic Transmission Drive Chains Transmission Control Lever AdjustmentSteering Adjustment Drive Chains Tension Adjustment Use a belt tension tester to check the belt tension TransmissionV-Belt Adjustment Scrapers, Cocoa Mats, and Sprinkler Bars Roller Storage R2000H Preparation for Long -TERM StorageR2000H Troubleshooting Roller Engine Troubleshooting R2000H Troubleshooting EngineXxxxx only Not Used on Explanation of Code in Remarks ColumnR2000H Suggested Spare Parts Name Plate and Decals R2000H Name Plate and DecalsDECAL, MQ Multiquip DECAL, MQ R2000H LeftDECAL, MQ R2000H Right DECAL, MQBrake Assy R2000H Brake AssySpacer Adjustable YokeLEVER, Parking Brake CAP Screw 5/16Steering Assy R2000H Steering AssyWasher 5/8 CAPHexnut 5/8 Flatwasher 5/8Chassis & Covers Assy R2000H Chassis and Covers AssyPLATE, Shifter Main Body FrameGUARD, Rear PANEL, Left SideBattery Assy R2000H Battery AssyRED BatteryCLAMP, Battery CAP Screw 3/8Rear Drum Assy R2000H Rear Drum AssySprocket 70 Tooth BearingSCREW, HEX 5/8 Drive System Assy R2000H Drive System AssyPULLEY, Engine 6 MM Honda GX240K1QAE2WASHER, Flat 3/8 ClipTransmission Assy R2000H Transmission AssyLEVER, Free Flow Relief Adjustment RODROD, Adjustment PUMP, HydrostaticWater System Assy R2000H Water System AssyCAP, Plastic Water Tank TANK, WaterWasher 5/16 Flat W Washer 5/16 LockAIR Cleaner Assy Honda GX240K1QAE2 Engine AIR Cleaner AssyCollar B, AIR Cleaner COVER, AIR CleanerGROMMET, AIR Cleaner COLLAR, AIR CleanerCamshaft Assy Honda GX240K1QAE2 Engine Camshaft AssyLifter Valve SPRING, Weight ReturnROD Push ARM Valve RockerCarburetor Assy Honda GX240K1QAE2 Engine Carburetor AssyFloat SET PLATE, Lever SettingGasket SET Valve SET, FloatControl Assy Honda GX240K1QAE2 Engine Control AssySPRING, Throttle Return ARM, GovernorROD, Governor SPRING, GovernorCrankcase Cover Assy Honda GX240K1QAE2 Engine Crankcase Cover AssyGASKET, Case Cover WEIGHT, GovernorHOLDER, Governor Weight PIN, Governor WeightCrankshaft Assy Honda GX240K1QAE2 Engine Crankshaft Assy90745ZE2600 KEY 6.3 X 6.3 X 961006206000 WEIGHT, BalancerCylinder Barrel Assy Honda GX240K1QAE2 Engine Cylinder Barrel AssyOIL Seal Switch ASSY., OIL LevelSHAFT, Governor ARM BOLT, Drain PlugCylinder Head Assy Honda GX240K1QAE2 Engine Cylinder Head AssyGASKET, Cylinder Head GUIDE, VALVE, OS, OptionalGUIDE, EX. VALVE, OS, Optional CLIP, Valve GuideFAN Cover Assy Honda GX240K1QAE2 Engine FAN Cover AssyGROMMET, Drain Hole CLIP, Wire HarnessCLIP, Tube ShroudFlywheel Assy Honda GX240K1QAE2 Engine Flywheel AssyKEY, Special Woodruff FAN, CoolingFlywheel Comp NUT, Special 16MMFuel Tank Assy Honda GX240K1QAE2 Engine Fueltank AssyFILTER, Fuel Rubber Supporter 107MMJOINT, Fuel Tank GASKET, Fuel Filler CAPIgnition Coil Assy Honda GX240K1QAE2 Engine Ignition Coil AssyHOLDER, Stop Switch Wire CLAMP, WireGROMMET, Wire WIRE, Stop Switch 370MMStarter Motor Assy Honda GX390K1QAE2 Starter Motor AssyClutch Overrunning WIRE, Water CoverContactor Assy ArmatureHonda GX240K1QAE2 Control BOX Assy FUSE, Blade 15A Alert UNIT, OIL Control BOX AssyCLIP, Purse Lock TUBE, FastenerMuffler Assy Honda GX240K1QAE2 Engine Muffler AssyPIPE, EX MufflerProtector COMP., Muffler PROTECTOR, EX. PipePiston Assy Honda GX240K1QAE2 Engine Piston AssyPISTON, Standard BOLT, Connecting RODRing SET, PISTON, STD Ring SET, PISTON, 0.75, OptionalRecoil Starter Assy Honda GX240K1QAE2 Engine Recoil Starter AssySPRING, Starter Return PULLEY, Recoil StarterRATCHET, Starter SPRING, FrictionEngine Labels Honda GX240K1QAE2 Engine Engine LabelsMARK, OIL ALERT, E EMBLEM, InternalLABEL, Caution MARK, CHOKE, ExternalTerms and Conditions of Sale Parts Page HERE’S HOW to GET Help
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