Multiquip manual R2000H Maintenance, Lubrication, Hydrostatic Transmission

Page 26

Read carefully and follow the maintenance instructions in this section. Always check the engine and transmission lubrication before using the roller.

WARNING

Before servicing or performing maintenance, make sure that the engine is off, the parking brake is on, the transmission control lever is in the neutral position, and the spark plug is disconnected and secured away from the spark plug.

Lubrication

Refertothelubricationchartbelowforproperlubricationofroller. Follow the engine's manufacturer manual for engine lubrication.

TABLE 5. R2000 LUBRICATION CHART

ITEM

OIL TYPE

FREQUENCY

 

 

 

Hydrostatic

I.H. Hytran:

Check daily before first

start. Maintain at "cold"

Transmission

Dextron B

mark.

 

 

 

 

 

Front Axle

Mobil Grease MP

Weekly

 

or equivalent

 

 

 

 

Front Roller Pivot

Mobil Grease MP

Weekly

Spindle

or equivalent

 

 

 

 

Front Roller Steering

Mobil Grease MP

Weekly

Spindle

or equivalent

 

Rear Roller Bearings

None needed. Bearings are lifetime

lubricated

 

 

 

 

 

 

Drive Chains

SAE 10W

Sparingly once a day

(keep clean)

 

 

 

 

 

R2000H — MAINTENANCE

Hydrostatic Transmission

1.Even minute amounts of foreign matter will cause major damage. If the reservoir screen is damaged, it must be replaced immediately.

2.The fluid will last under normal operating conditions, for the lifeofthetransmission.Ifoverheatingorwatercontamination occurs, the oil will change from its normal reddish color to black or milky and must be replaced.

3.To drain the fluid, remove the plastic reservoir and the 3/8- 16 hex head vent-plug from the top of the cast iron body.

CAUTION

The threads connecting the reservoir to the aluminum body are left-handed. Turn transmission upside down to drain.

4.To refill, reassemble the hex head vent-plug and the plastic reservoirtothetransmission.Refillthroughthereservoirwith cleanfluid.Withthetransmissioncontrolleverinfullforward or reverse position, rotate the input pulley several times to flush the internal mechanism of the transmission and re- drain. Refill through the reservoir with an approved transmission fluid.

5.Prior to running the roller, the transmission fluid level should not be above the cold mark. Overfilling reduces the expan- sion are in the reservoir and fluid will spill out at operating temperatures.

6.Proper cooling is essential to both the performance and life ofthetransmission.Coolingisdependent onthefanandthe fins on the body.Keep the fan tightened and replace it if the blades become broken. Keep the cooling fins clean.

WARNING

Cleaning the transmission with high pressure water spray or live steam may force water into the reservoir.A few drops of water in the system will result in excessive oil expansion, loss of oil through the vent hole in the reservoir, and a loss of power at operating temperature. A shield or cover should be placed over the reservoir cover during cleaning operation or in other situations where water maybe introduced into the unit.

PAGE 26 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)

Image 26
Contents Model R2000H Proposition 65WARNING Page Table of Contents Parts Ordering Procedures Ordering parts has never been easierDrive to rear roll LH 9 in mmRH 3.25 in mm LH 1.75 in mm 25 x 7 x 7 in .5 x17.8 x17.8 cmR2000H Specifications Engine R2000H Dimensions R2000H Roller DimensionsInjury to yourself and others Seriously injured if you do not follow directionsAlways wear approved respiratory protection InstructionsRules for Safe Operation Rules for Safe Operation Always wear seat beltsNever stand below roller when it is being lifted EmergenciesOperation and Safety Decals Machine Safety DecalsDo not operate this roller on slippery or wet surfaces Recommended SlopeTipping Rollovers Tipping RolloverPage R2000H Roller Components Roller ComponentsAttach a chain or suitable tie-down Free Wheel Engagement PinTie-Down Transport Points R2000H Engine Components Engine Oil Check R2000H InspectionBefore Starting Capacity is 400 cc Reference manufacturer engineWater System Check Starting the Engine Sit down in the operators seat Place the Choke Lever in the Closed position Ignition Switch R2000H OperationEmergency Shut-Down Water Sprinklers ControlPlace the transmission lever in the neutral position Hydrostatic Transmission R2000H MaintenanceLubrication Drive Chains Tension Adjustment Transmission Control Lever AdjustmentSteering Adjustment Drive ChainsScrapers, Cocoa Mats, and Sprinkler Bars TransmissionV-Belt AdjustmentUse a belt tension tester to check the belt tension R2000H Preparation for Long -TERM Storage Roller StorageR2000H Troubleshooting Roller R2000H Troubleshooting Engine Engine TroubleshootingExplanation of Code in Remarks Column Xxxxx only Not Used onR2000H Suggested Spare Parts R2000H Name Plate and Decals Name Plate and DecalsDECAL, MQ DECAL, MQ R2000H LeftDECAL, MQ R2000H Right DECAL, MQ MultiquipR2000H Brake Assy Brake AssyCAP Screw 5/16 Adjustable YokeLEVER, Parking Brake SpacerR2000H Steering Assy Steering AssyFlatwasher 5/8 CAPHexnut 5/8 Washer 5/8R2000H Chassis and Covers Assy Chassis & Covers AssyPANEL, Left Side Main Body FrameGUARD, Rear PLATE, ShifterR2000H Battery Assy Battery AssyCAP Screw 3/8 BatteryCLAMP, Battery REDR2000H Rear Drum Assy Rear Drum AssySCREW, HEX 5/8 BearingSprocket 70 Tooth R2000H Drive System Assy Drive System AssyClip Honda GX240K1QAE2WASHER, Flat 3/8 PULLEY, Engine 6 MMR2000H Transmission Assy Transmission AssyPUMP, Hydrostatic Adjustment RODROD, Adjustment LEVER, Free Flow ReliefR2000H Water System Assy Water System AssyWasher 5/16 Lock TANK, WaterWasher 5/16 Flat W CAP, Plastic Water TankHonda GX240K1QAE2 Engine AIR Cleaner Assy AIR Cleaner AssyCOLLAR, AIR Cleaner COVER, AIR CleanerGROMMET, AIR Cleaner Collar B, AIR CleanerHonda GX240K1QAE2 Engine Camshaft Assy Camshaft AssyARM Valve Rocker SPRING, Weight ReturnROD Push Lifter ValveHonda GX240K1QAE2 Engine Carburetor Assy Carburetor AssyValve SET, Float PLATE, Lever SettingGasket SET Float SETHonda GX240K1QAE2 Engine Control Assy Control AssySPRING, Governor ARM, GovernorROD, Governor SPRING, Throttle ReturnHonda GX240K1QAE2 Engine Crankcase Cover Assy Crankcase Cover AssyPIN, Governor Weight WEIGHT, GovernorHOLDER, Governor Weight GASKET, Case CoverHonda GX240K1QAE2 Engine Crankshaft Assy Crankshaft AssyWEIGHT, Balancer 90745ZE2600 KEY 6.3 X 6.3 X 961006206000Honda GX240K1QAE2 Engine Cylinder Barrel Assy Cylinder Barrel AssyBOLT, Drain Plug Switch ASSY., OIL LevelSHAFT, Governor ARM OIL SealHonda GX240K1QAE2 Engine Cylinder Head Assy Cylinder Head AssyCLIP, Valve Guide GUIDE, VALVE, OS, OptionalGUIDE, EX. VALVE, OS, Optional GASKET, Cylinder HeadHonda GX240K1QAE2 Engine FAN Cover Assy FAN Cover AssyShroud CLIP, Wire HarnessCLIP, Tube GROMMET, Drain HoleHonda GX240K1QAE2 Engine Flywheel Assy Flywheel AssyNUT, Special 16MM FAN, CoolingFlywheel Comp KEY, Special WoodruffHonda GX240K1QAE2 Engine Fueltank Assy Fuel Tank AssyGASKET, Fuel Filler CAP Rubber Supporter 107MMJOINT, Fuel Tank FILTER, FuelHonda GX240K1QAE2 Engine Ignition Coil Assy Ignition Coil AssyWIRE, Stop Switch 370MM CLAMP, WireGROMMET, Wire HOLDER, Stop Switch WireHonda GX390K1QAE2 Starter Motor Assy Starter Motor AssyArmature WIRE, Water CoverContactor Assy Clutch OverrunningHonda GX240K1QAE2 Control BOX Assy TUBE, Fastener Control BOX AssyCLIP, Purse Lock FUSE, Blade 15A Alert UNIT, OILHonda GX240K1QAE2 Engine Muffler Assy Muffler AssyPROTECTOR, EX. Pipe MufflerProtector COMP., Muffler PIPE, EXHonda GX240K1QAE2 Engine Piston Assy Piston AssyRing SET, PISTON, 0.75, Optional BOLT, Connecting RODRing SET, PISTON, STD PISTON, StandardHonda GX240K1QAE2 Engine Recoil Starter Assy Recoil Starter AssySPRING, Friction PULLEY, Recoil StarterRATCHET, Starter SPRING, Starter ReturnHonda GX240K1QAE2 Engine Engine Labels Engine LabelsMARK, CHOKE, External EMBLEM, InternalLABEL, Caution MARK, OIL ALERT, ETerms and Conditions of Sale Parts Page HERE’S HOW to GET Help
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