OPERATION AND PARTS MANUAL
MODEL GDP-5H
High Cycle Generator
(HONDA GASOLINE ENGINE)
Revision #2 (10/05/05)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.
Model GDP-5H
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Table of Contents
When ordering parts Please supply the following information
Parts Ordering Procedures
Respiratory Hazards
Burn Hazards
Rotating Parts Hazards
Equipment Damage
Read this manual
GDP-5H Rules for Safe Operation
GDP-5H Rules for Safe Operation
Emergencies
Death
Operation and Safety Decals
Machine Safety Decals
Effects of Altitude and Heat
GDP-5H Specifications Generator
Specifications Engine
Dimensions
GDP-5H Dimensions
Generator
Phase Vibrator Application
Control Box
Excitation System
GDP-5H Load Application
Single Phase Load 60 Hz
Extension Cables
How to Use
Three Phase Load 180 Hz
Ground the Generator
Ground the Tool
GDP-5H Controls and Indicators
240V Full Power Switch
GDP-5H Controls and Indicators
FuelTank Fuel tank capacity is 5 gallons 19 liters
Generator Refueling
GDP-5H Generator Refueling
Outdoor Installation
GDP-5H Installation
Indoor Installation
Mounting
Connecting the Ground
GDP-5H Installation
GDP-5H PRE-INSPECTION
General Inspection Prior to Operation Ground Power Tools
Extension Cable
Before Starting
GDP-5H PRE-INSPECTION Engine
Engine Oil Check
Fuel Check
Choke Lever
180 Hz Circuit Breakers OFF Position Starting the Engine
GDP-5H Initial START-UP/GENERATOR Operation
Hz Output Receptacles
Connecting the Load
Generator Storage
Stopping the Engine
Engine Maintenance Schedule
GDP-5H Maintenance Engine
Engine Oil Draining
Spark Plug Gap
GDP-5H Wiring Diagram Generator S/N 5541049 and below
GDP-5H -WIRING Diagram Generator S/N 5543731 and Above
GDP-5H -TROUBLESHOOTING Engine
GDP-5H -TROUBLESHOOTING Engine
GDP-5H -TROUBLESHOOTING Generator
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GDP-5H Explanation of Code in Remarks Column
How to read the marks and remarks used in this parts
Items Found In the Remarks Column
Items Found In the Items Number Column
Description
To 3 Units
GDP-5H Nameplate and Decals
Part Name QTY Remarks
GDP-5H Nameplate and Decals
GDP-5H Generator Assy
SET Bolt Rotor
GDP-5H Control BOX Assy
Control BOX
GDP-5H Muffler Assy
GDP-5H Muffler Assy
GDP-5H Pipe Frame Assy
Pipe Frame
Honda GX340K1EDN2 Engine AIR Cleaner Assy
Part Name
Honda GX340K1EDN2 Engine Camshaft Assy
ROD, Push
Honda GX340K1EDN2 Engine Carburetor Assy
Gasket SET
Honda GX340K1EDN2 Engine Control Assy
ARM, Governor
Honda GX340K1EDN2 Engine Crankcase Cover Assy
GASKET, Case Cover
Honda GX340K1EDN2 Engine Crankshaft Assy
Part Name QTY. Remarks
Honda GX340K1EDN2 Engine Cylinder Barrel Assy
Switch ASSY., OIL Level
Honda GX340K1EDN2 Engine Cylinder Head Assy
Cylinder Head
Honda GX340K1EDN2 Engine FAN Cover Assy
COVER, FAN *NH1* Black
Honda GX340K1EDN2 Engine Flywheel Assy
FAN, Cooling
Honda GX340K1EDN2 Engine Ignition Coil Assy
Coil ASSY., Ignition
Honda GX340K1EDN2 Engine Piston Assy
Piston STD
Honda GX340K1EDN2 Engine Recoil Starter Assy
PULLEY, Recoil Starter
Honda GX340K1EDN2 Engine Solenoid Assy
SPRING, Choke Return
Honda GX340K1EDN2 Engine Labels Assy
Emblem
Effective October 1, 2002 Terms and Conditions of Sale Parts
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