Multiquip manual GDP-5H Installation, Outdoor Installation, Mounting, Indoor Installation

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Outdoor Installation

Install the generator/welder in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements.

Mounting

The generator should always be mounted on a flat level surface to isolate vibration of the generator when it is running. DO NOT place the generator on slopes, the possibility exists that the generator could slide.

CAUTION

An electric shock is apt to happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit.

GDP-5H — INSTALLATION

Indoor Installation

Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Eliminate the danger of deadly carbon monoxide gas. Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air.If the generator is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. Always use the ground terminal on the generator to ground the generator. Ground the generator from its ground connector so that the resistance to ground is 500 ohms or less.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 3) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

PAGE 22 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05)

Image 22 Contents
Model GDP-5H Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationBurn Hazards Respiratory HazardsEquipment Damage Rotating Parts HazardsGDP-5H Rules for Safe Operation Read this manualGDP-5H Rules for Safe Operation Death EmergenciesMachine Safety Decals Operation and Safety DecalsGDP-5H Specifications Generator Effects of Altitude and HeatSpecifications Engine GDP-5H Dimensions DimensionsControl Box Phase Vibrator ApplicationGenerator Excitation SystemGDP-5H Load Application Single Phase Load 60 HzExtension Cables Ground the Generator Three Phase Load 180 HzHow to Use Ground the Tool GDP-5H Controls and Indicators GDP-5H Controls and Indicators 240V Full Power SwitchFuelTank Fuel tank capacity is 5 gallons 19 liters GDP-5H Generator Refueling Generator RefuelingIndoor Installation GDP-5H InstallationOutdoor Installation MountingGDP-5H Installation Connecting the GroundGDP-5H PRE-INSPECTION General Inspection Prior to Operation Ground Power ToolsExtension Cable Engine Oil Check GDP-5H PRE-INSPECTION EngineBefore Starting Fuel Check180 Hz Circuit Breakers OFF Position Starting the Engine Choke LeverGDP-5H Initial START-UP/GENERATOR Operation Connecting the Load Hz Output ReceptaclesStopping the Engine Generator StorageGDP-5H Maintenance Engine Engine Maintenance ScheduleSpark Plug Gap Engine Oil DrainingGDP-5H Wiring Diagram Generator S/N 5541049 and below GDP-5H -WIRING Diagram Generator S/N 5543731 and Above GDP-5H -TROUBLESHOOTING Engine GDP-5H -TROUBLESHOOTING Engine GDP-5H -TROUBLESHOOTING Generator Page Items Found In the Remarks Column How to read the marks and remarks used in this partsGDP-5H Explanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units DescriptionGDP-5H Nameplate and Decals GDP-5H Nameplate and Decals Part Name QTY RemarksGDP-5H Generator Assy SET Bolt Rotor GDP-5H Control BOX Assy Control BOX GDP-5H Muffler Assy GDP-5H Muffler Assy GDP-5H Pipe Frame Assy Pipe Frame Honda GX340K1EDN2 Engine AIR Cleaner Assy Part Name Honda GX340K1EDN2 Engine Camshaft Assy ROD, Push Honda GX340K1EDN2 Engine Carburetor Assy Gasket SET Honda GX340K1EDN2 Engine Control Assy ARM, Governor Honda GX340K1EDN2 Engine Crankcase Cover Assy GASKET, Case Cover Honda GX340K1EDN2 Engine Crankshaft Assy Part Name QTY. Remarks Honda GX340K1EDN2 Engine Cylinder Barrel Assy Switch ASSY., OIL Level Honda GX340K1EDN2 Engine Cylinder Head Assy Cylinder Head Honda GX340K1EDN2 Engine FAN Cover Assy COVER, FAN *NH1* Black Honda GX340K1EDN2 Engine Flywheel Assy FAN, Cooling Honda GX340K1EDN2 Engine Ignition Coil Assy Coil ASSY., Ignition Honda GX340K1EDN2 Engine Piston Assy Piston STD Honda GX340K1EDN2 Engine Recoil Starter Assy PULLEY, Recoil Starter Honda GX340K1EDN2 Engine Solenoid Assy SPRING, Choke Return Honda GX340K1EDN2 Engine Labels Assy Emblem Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is