Multiquip GDP-5H manual Table of Contents

Page 4

Multiquip GDP-5H — AC Portable Generator

Here's How To Get Help	3
Table Of Contents	4
Parts Ordering Procedures	5
Safety Message Alert Symbols	6-7
Rules for Safe Operation	8-10
Operation and Safet Decals	11
Specifications (Generator)	12
Specifications (Engine)	13
Dimensions	14
General Information	15
Load Application	16
Load Application/Earth Leakage Breaker	17
Controls and Indicators	18-20
Generator Refueling	21
Installation	22-23
Pre-Inspection	24
Pre-Inspection (Engine)	25
Initial Start-up (Engine)	26
Initial Start-up/Generator Operation	27-28
Shut-down/Long Term Storage	29
Maintenance (Engine)	30-31
Wiring Diagram Gen. (S/N 5541049 & below)	32
Wiring Diagram Gen. (S/N 5543731 & above)	33
Troubleshooting (Engine)	34-35
Troubleshooting (Generator)	36
Explanation of Code In Remarks Column	38
Suggested Spare Parts	39

TABLE OF CONTENTS

HONDA GX340K1EDN2 ENGINE

Air Cleaner Assembly	50-51
Camshaft Assembly	52-53
Carburetor Assembly	54-55
Control Assembly	56-57
Crankcase Cover Assembly	58-59
Crankshaft Assembly	60-61
Cylinder Barrel Assembly	62-63
Cylinder Head Assembly	64-65
Fan Cover Assembly	66-67
Flywheel Assembly	68-69
Ignition Coil Assembly	70-71
Piston Assembly	72-73
Recoil Starter Assembly	74-75
Solenoid Assembly	76-77
Label Assembly	78-79
Terms and Conditions Of Sale — Parts	80

NOTE	Specification	and part
	number are	subject to

change without notice.

Component Drawings

Nameplate and Decals	40-41
Generator Assy	42-43
Control Box Assy	44-45
Muffler Assy	46-47
Pipe Frame Assy	48-49

PAGE 4 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05)

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Contents

Model GDP-5H Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationBurn Hazards Respiratory HazardsEquipment Damage Rotating Parts HazardsGDP-5H Rules for Safe Operation Read this manualGDP-5H Rules for Safe Operation Death EmergenciesMachine Safety Decals Operation and Safety DecalsGDP-5H Specifications Generator Effects of Altitude and HeatSpecifications Engine GDP-5H Dimensions DimensionsPhase Vibrator Application GeneratorControl Box Excitation SystemGDP-5H Load Application Single Phase Load 60 HzExtension Cables Three Phase Load 180 Hz How to UseGround the Generator Ground the ToolGDP-5H Controls and Indicators GDP-5H Controls and Indicators 240V Full Power SwitchFuelTank Fuel tank capacity is 5 gallons 19 liters GDP-5H Generator Refueling Generator RefuelingGDP-5H Installation Outdoor InstallationIndoor Installation MountingGDP-5H Installation Connecting the GroundGDP-5H PRE-INSPECTION General Inspection Prior to Operation Ground Power ToolsExtension Cable GDP-5H PRE-INSPECTION Engine Before StartingEngine Oil Check Fuel Check180 Hz Circuit Breakers OFF Position Starting the Engine Choke LeverGDP-5H Initial START-UP/GENERATOR Operation Connecting the Load Hz Output ReceptaclesStopping the Engine Generator StorageGDP-5H Maintenance Engine Engine Maintenance ScheduleSpark Plug Gap Engine Oil DrainingGDP-5H Wiring Diagram Generator S/N 5541049 and below GDP-5H -WIRING Diagram Generator S/N 5543731 and Above GDP-5H -TROUBLESHOOTING Engine GDP-5H -TROUBLESHOOTING Engine GDP-5H -TROUBLESHOOTING Generator Page How to read the marks and remarks used in this parts GDP-5H Explanation of Code in Remarks ColumnItems Found In the Remarks Column Items Found In the Items Number ColumnTo 3 Units DescriptionGDP-5H Nameplate and Decals GDP-5H Nameplate and Decals Part Name QTY RemarksGDP-5H Generator Assy SET Bolt Rotor GDP-5H Control BOX Assy Control BOX GDP-5H Muffler Assy GDP-5H Muffler Assy GDP-5H Pipe Frame Assy Pipe Frame Honda GX340K1EDN2 Engine AIR Cleaner Assy Part Name Honda GX340K1EDN2 Engine Camshaft Assy ROD, Push Honda GX340K1EDN2 Engine Carburetor Assy Gasket SET Honda GX340K1EDN2 Engine Control Assy ARM, Governor Honda GX340K1EDN2 Engine Crankcase Cover Assy GASKET, Case Cover Honda GX340K1EDN2 Engine Crankshaft Assy Part Name QTY. Remarks Honda GX340K1EDN2 Engine Cylinder Barrel Assy Switch ASSY., OIL Level Honda GX340K1EDN2 Engine Cylinder Head Assy Cylinder Head Honda GX340K1EDN2 Engine FAN Cover Assy COVER, FAN *NH1* Black Honda GX340K1EDN2 Engine Flywheel Assy FAN, Cooling Honda GX340K1EDN2 Engine Ignition Coil Assy Coil ASSY., Ignition Honda GX340K1EDN2 Engine Piston Assy Piston STD Honda GX340K1EDN2 Engine Recoil Starter Assy PULLEY, Recoil Starter Honda GX340K1EDN2 Engine Solenoid Assy SPRING, Choke Return Honda GX340K1EDN2 Engine Labels Assy Emblem Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is