Multiquip GAC-9.7HZ manual GAC9.7HZ Portable 60 Hz Generator, Table of Contents

Page 2

Table of Contents

GAC9.7HZ Portable 60 Hz Generator

Table Of Contents	2
Parts Ordering Procedures	3
Safety Information	4-8
Specifications (Generator)	10
Specifications (Engine)	11
Dimensions	12
Installation	14-15
General Information	16
Components (Generator)	17-18
Inspection/Setup	19-21
Operation	22-24
Operation/Shutdown	24
Preparation For Long Term Storage	25
Maintenance	26-28
Generator Wiring Digram	29
Troubleshooting (Engine)	30-31
Troubleshooting (Generator)	32
Explanation of Code in Remarks Column	34
Suggested Spare Parts	35
Component Drawings
Nameplate and Decals Assembly	36-37
Generator Assembly	38-39
Control Box Assembly	40-41
Pipe Frame Assembly	42-43

Honda GX610K1VD/GX610U1VD Engines

Air Cleaner Assembly	44-45
Camshaft Assembly	46-47
Carburetor Assembly	48-51
Control Assembly	52-53
Crankcase Cover Assembly	54-55
Crankshaft Assembly	56-57
Cylinder Barrel Assembly	58-59
Cylinder Head Assembly	60-61
Fan Cover Assembly	62-63
Flywheel Assembly	64-65
Ignition Coil Assembly	66-67
Piston Assembly	68-69
Recoil Starter Assembly	70-71
Muffler Assembly	72-73
Auto Throttle Assembly	74-75
Starter Motor Assembly	76-77
Fuel Pump Assembly	78-79
Rectifer Assembly	80-81
Engine Decals Assembly	82-83
Tool Kit	84-85
Terms And Conditions Of Sale — Parts	86

NOTICE

Specifications and part numbers are subject to change without notice.

page 2 — GAC9.7HZ 60 hz gENERATOR• operation and parts manual — rev. #2 (03/31/10)

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Contents Model gaC-9.7HZ Table of Contents GAC9.7HZ Portable 60 Hz GeneratorChoose from three easy options Safety Information SaFeTY messagesGeNeRal saFeTY GeNeRaTOR saFeTYRestricted. If the air fl ow is ENgiNe saFeTYFuel saFeTY Before servicing equipmentGrounding safety EleCTRiCal saFeTYPower Cord/Cable safety BaTTeRY saFeTY eleCTRiC sTaRT ONlYTRaNspORTiNg saFeTY ENviRONmeNTal saFeTYPage Specifications gENERATOR Specifications engine Effects of Altitude and HeatDimensions 31.49 800 MMPage Installation Connecting the GroundPlacement Outdoor InstallationIndoor Installation Generator GroundingControl Box General informationGenerator Control box is provided with the followingComponents generator Automatic idle control automatically engages underThis Honda engine is equipped with a low oil Circuit Breakers General Inspection Prior to Operation Ground Power ToolsExtension Cable Engine Oil Check Remove the dipstick from its holder and wipe cleanBefore Starting Battery Check Fuel CheckBefore Starting the Engine Place the generators operation switch in the on positionOperation Starting the EnginePlace main circuit breaker in the on position Place Gfci and AUX. circuit breakers in the on positionEmergency Shutdown Operation/shutdownStopping the Engine Normal Shutdown Preparation for long term storage Generator StorageMaintenance First EveryWeekly MaintenanceDaily Engine Oil and FilterEngine Air Cleaner Engine Air CleanerGenerator wiring digram SW3Troubleshooting Engine Dirt? Weak in power Water in fuel system?Recoil starter Malfunction Spiral spring loose? Replace spiral springTroubleshooting Generator Page Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGAC9.7HZ- nameplate and decalS Assy 5571693 and belowA63210110A A6532101404A63210140 A65300040AGAC9.7HZ Generator Assy SET BOLT, Rotor Includes Items W/#FAN SET Washer BearingGAC9.7HZ Control BOX Assy Terminal Plate Start SwitchControl BOX HEX, Head BoltGAC9.7HZ Pipe Frame Assy Battery Bolt Battery SheetBattery Band Pipe FrameHonda GX610K1VD/U1VD AIR Cleaner Assy Filter Outer Clip AIR CleanerCollar A, AIR Cleaner BOLT, Special 5 MMHonda GX610K1VD/U1VD Engine Camshaft Assy Camshaft Assy SPRING, Weight ReturnSEAL, Valve Stem ROD, PushHonda GX610K1VD/U1VD Engine Carburetor Assy Valve SET, Float TUBE, BreatherCLIP, Breather Tube Float SETHonda GX610K1VD/U1VD Engine Carburetor Assy INSULATOR, Carburetor GASKET, AIR CleanerValve ASSY., Solenoid GASKET, CarburetorHonda GX610K1VD/U1VD Engine Control Assy ARM COMP., Governor Joint RODSpring Starter ROD, GovernorHonda GX610K1VD/U1VD Engine Crankcase Cover Assy PIN, Governor Weight Weight GoernorHOLDER, Governor Weight BOLT, SealingHonda GX610K1VD/U1VD Engine Crankshaft Assy 90401ZJ1000 13310ZJ1880Crankshaft Comp Honda GX610K1VD/U1VD Engine Cylinder Barrel Assy VALVE, Breather COLLAR, Filter SettingPACKING, Breather Cover VALVE, OIL SHUT-OFFHonda GX610K1VD/U1VD Engine Cylinder Head Assy GUIDE, Exhaust Valve OS HANGER, EngineGUIDE, Intake Valve OS CLIP, Valve GuideHonda GX610K1VD/U1VD Engine FAN Cover Assy PLATE, R. Side BRACKET, Wire Harness ClipCLIP, Wire Harness , Black PLATE, L. SideHonda GX610K1VD/U1VD Engine Flywheel Assy Grid Screen FAN, CoolingPULLEY, Starter SPACER, Starter Pulley MTHonda GX610K1VD/U1VD Engine Ignition Coil Assy Coil ASSY., Charge 12V/3A GROMMET, High Tension WireCAP ASSY., Noise Suppressor Doide ASSY., Engine StopHonda GX610K1VD/U1VD Engine Piston Assy Piston STD BOLT, Connecting RODRing SET, Piston STD PIN, PistonHonda GX610K1VD/U1VD Engine Recoil Starter Assy SPRING, Friction PULLEY, Recoil StarterRATCHET, Starter SPRING, Starter ReturnHonda GX610K1VD/U1VD Engine Muffler Assy STAY, Muffler Muffler CompPROTECTOR,MUFFLER Band AssyHonda GX610K1VD/U1VD Engine Auto Throttle Assy NUT, Special CAP Plate SolenoidSolenoid ASSY., Rotary PURSE, LOCK, 8MMHonda GX610K1VD/U1VD Engine Starter motor Assy Armature Comp Switch ASSY., MagnetRING, Snap CLUTCH., OverrunningHonda GX610K1VD/U1VD Engine Fuel Pump Assy STAY, Fuel Pump CLIP, Wire HarnessPump ASSY., Fuel Tube COMP., Fuel aHonda GX610K1VD/U1VD Engine Rectifer Assy 31620881A02 Rectifer ASSY., RegulatorHonda GX610K1VD/U1VD- Engine Decals Assy MARK, Fuel Warning Label Specification GX610MARK, OIL ALERT, External MARK, Heat CautionHonda GX610K1VD/U1VD Engine Tool KIT Sapnner Wrench COMP. Spark PlugHANDLE, BOX Wrench BAG ToolTerms and Conditions of Sale Parts FReigHT pOliCYPage HERE’S HOW to GET Help