Multiquip manual GAC2.2H Portable 60 Hz Generator, Table of Contents

Page 2

Table of Contents

GAC2.2H Portable 60 Hz Generator

Table Of Contents	2
Parts Ordering Procedures	3
Safety Information	4-8
Specifications (Generator)	10
Specifications (Engine)	11
Dimensions	12
Installation	14-15
General Information	16
Components (Generator)	17-18
Inspection/Setup	19-20
Operation	21-22
Preparation For Long Term Storage	23
Maintenance	24-25
Generator Wiring Diagram	26
Troubleshooting (Engine)	27-28
Troubleshooting (Generator)	29
Explanation of Code in Remarks Column	30
Suggested Spare Parts	31
Component Drawings
Nameplate and Decals Assembly	32-33
Generator Assembly	34-35
Control Box Assembly	36-37
Pipe Frame Assembly	38-39

Honda GX160K1EMA2/

GX160U1EMAN Engines

Cylinder Head Assembly	40-41
Cylinder Barrel Assembly	42-43
Crankcase Cover Assembly	44-45
Crankshaft Assembly	46-47
Piston Assembly	48-49
Camshaft Assembly	50-51
Recoil Starter Assembly	52-53
Fan Cover Assembly	54-55
Carburetor Assembly	56-57
Air Cleaner Assembly	58-59
Muffler Assembly	60-61
Flywheel Assembly	62-63
Ignition Coil Assembly	64-65
Governor Control Assembly	66-67
Engine Decals Assembly	68-69
Tool Kit	70-71
Terms and Conditions of Sale — Parts	72

NOTICE

Specifications and part numbers are subject to change without notice.

page 2 — gac2.2H 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)

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Contents Model gac2.2h Table of Contents GAC2.2H Portable 60 Hz GeneratorChoose from three easy options SaFeTY sYmBOls Safety InformationSaFeTY messages GeNeRal saFeTY GeNeRaTOR saFeTYENgiNe saFeTY Fuel saFeTYGrounding safety ElecTRical saFeTYPower cord/cable safety BaTTeRY saFeTY elecTRic sTaRT ONlYTRaNspORTiNg saFeTY ENviRONmeNTal saFeTYPage Dry Net Weight Specifications gENERATORDimensions W x HModel Specifications engineEffects of Altitude and Heat EngineDimensions 18.30IN MMPage Installation Connecting the GroundPlacement Outdoor InstallationIndoor Installation Generator GroundingControl Box General informationGenerator Components generator Generator ComponentsThrottle Lever Regulates engine speed Main Circuit Breaker General Inspection Prior to Operation Ground Power ToolsExtension Cable Load In WattsFuel Check Before StartingEngine Oil Check SeasonStarting the Engine OperationBefore Starting the Engine Stopping the Engine Normal Shutdown Emergency ShutdownPreparation for long term storage Generators StorageMaintenance First EveryDaily MaintenanceEngine Air Cleaner WeeklyGenerator wiring diagram Wiring Color CodeTroubleshooting Symptom Possible Cause SolutionWeak in power Water in fuel system? Symptom Possible Problem Solution Explanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionNameplate and decals 5560983 and belowPart Name Generator assy Rectifier Rotor AssyField Coil Surge AbssorberControl BOX assy Control Panel Control BOXHEX.HEAD Bolt AC VoltmeterPipe Frame assy Rubber Suspension Pipe FrameWasher Fuel TankHonda GX160K1EMA2/U1EMAN engine cyl. hd assy CLIP, Valve Guide GUIDE, IN. Valve Over SizeGUIDE, IN. Valve GASKET, Cylinder HeadHonda GX160K1EMA2/U1EMAN engine cyl. barrel assy HOLDER, Govenor Weight Switch ASSY, OIL LevelWEIGHT, Governor PIN, Governor WeightHonda GX160K1EMA2/U1EMAN engine crankcase cvr. assy GASKET, OIL Filler CAP GASKET, Case CoverCAP, OIL Filler BOLT, LangeHonda GX160K1EMA2/U1EMAN engine Crankshaft assy Crankshaft Comp Honda GX160K1EMA2/U1EMAN engine Piston assy Ring SET, Piston STD ROD ASSY, ConnectingBOLT, Connecting ROD Ring SET, PistonHonda GX160K1EMA2/U1EMAN engine cAMshaft assy Camshaft Assy SPRING, Weight ReturnNUT, Pivot Adjusting ROD, PushHonda GX160K1EMA2/U1EMAN engine Recoil Starter assy RATCHET, Starter SCREW, SettingREEL, Recoil Starter GUIDE, RatchetHonda GX160K1EMA2/U1EMAN engine FAN Cover assy COVER, FAN NH1 Black SPRING, Control AdjustingENGINE, Stop Switch PLATE, Side Alert & LampHonda GX160K1EMA2/U1EMAN engine caRBURETOR assy Valve SET, Float GASKET, AIR CleanerGasket SET Float SETHonda GX160K1EMA2/U1EMAN engine AIR Cleaner assy Case COMP., AIR Cleaner ELEMENT, AIR CleanerSEPARATOR, AIR Cleaner Cover AIR CleanerHonda GX160K1EMA2/U1EMAN engine Muffler assy SEAL, Muffler Protector Muffler CompPROTECTOR, Muffler Inner Pipe COMP., EXHonda GX160K1EMA2/U1EMAN engine Flywheel assy Flywheel Lamp FAN, CoolingPULLEY, Starter NUT, SPECIAL, 14MMHonda GX160K1EMA2/U1EMAN engine Ignition Coil assy Coil ASSY., Lamp 12V25W CORD, Stop Switch 370 MMCoil ASSY., Ignition CLAMPER, CordHonda GX160K1EMA2/U1EMAN engine GOV. Control assy SPRING, Governor ARM, GovernorROD, Governor SPRING, Throttle ReturnHonda GX160K1EMA2/U1EMAN engine Decal assy EMBLEM, 5.5 HP DECAL, AIR CleanerDECAL, Choke Mark Operator Caution PictographHonda GX160K1EMA2/U1EMAN engine Tool KIT Sapnner Wrench COMP. Spark PlugHANDLE, BOX Wrench BAG ToolTerms and Conditions of Sale Parts FReigHT pOlicYPage HERE’S HOW to GET Help