Multiquip GAC2.2H manual Troubleshooting, Symptom Possible Cause Solution

Page 27

 

 

 

troubleshooting

 

 

 

 

 

 

 

 

 

 

Table 6. Engine Troubleshooting

 

Symptom

Possible Cause

Solution

 

 

 

 

 

 

Spark plug bridging?

Check gap, insulation or replace spark plug.

 

Difficult to start. Fuel is

Carbon deposit on spark plug?

Clean or replace spark plug.

 

available but no SPARK

Short circuit due to deficient spark plug

Check spark plug insulation. Replace if

 

at spark plug.

insulation?

worn.

 

 

 

 

 

 

Improper spark plug gap?

Set to proper gap.

 

 

ON/OFF switch is shorted?

Check switch wiring. Replace switch.

 

 

 

 

 

Difficult to start. Fuel is

Ignition coil defective?

Replace ignition coil.

 

available and SPARK

Improper spark gap, points dirty?

Set correct spark gap and clean points.

 

is present at the spark

 

 

 

Condenser insulation worn or short

Replace condenser.

 

plug.

 

circuiting?

 

 

 

 

 

 

 

 

 

Spark plug wire broken or short circuiting?

Replace defective spark plug wiring.

 

Difficult to start. Fuel

Wrong fuel type?

Flush fuel system and replace with correct

 

is available, SPARK is

type of fuel.

 

 

 

present at the spark

 

 

 

Water or dust in fuel system?

Flush fuel system.

 

plug and compression

 

 

 

 

Air cleaner dirty?

Clean or replace air cleaner.

 

is normal.

 

 

 

 

 

 

Suction/exhaust valve stuck or protruded?

Reseat valves.

 

Difficult to start. Fuel

 

 

 

Piston ring and/or cylinder worn?

Replace piston rings or piston.

 

is available, SPARK is

 

 

 

 

Cylinder head and/or spark plug not

 

 

present at the spark

Torque cylinder head bolts and spark plug.

 

tightened properly?

 

plug and compression

 

 

 

 

 

is low.

Head gasket and/or spark plug gasket

Replace head and spark plug gaskets.

 

 

damaged?

 

 

 

 

 

Fuel not available in fuel tank?

Fill with correct type of fuel.

 

 

 

 

 

 

Fuel cock does not open properly?

Apply lubricant to loosen fuel cock lever.

 

No fuel present at

Replace if necessary.

 

 

 

carburetor.

Fuel filter clogged?

Replace fuel filter.

 

 

 

 

 

 

Fuel tank cap breather hole clogged?

Clean or replace fuel tank cap.

 

 

 

 

 

 

Air in fuel line?

Bleed fuel line

 

Weak in power.

Air cleaner dirty?

Clean or replace air cleaner.

 

 

 

 

Compression is proper

Improper level in carburetor?

Check float adjustment. Rebuild carburetor.

 

and does not misfire.

 

 

 

Defective spark plug?

Clean or replace spark plug.

 

 

 

 

 

 

gac2.2H 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 27

Image 27
Contents Model gac2.2h GAC2.2H Portable 60 Hz Generator Table of ContentsChoose from three easy options Safety Information SaFeTY messagesSaFeTY sYmBOls GeNeRaTOR saFeTY GeNeRal saFeTYFuel saFeTY ENgiNe saFeTYBaTTeRY saFeTY elecTRic sTaRT ONlY ElecTRical saFeTYPower cord/cable safety Grounding safetyENviRONmeNTal saFeTY TRaNspORTiNg saFeTYPage W x H Specifications gENERATORDimensions Dry Net WeightEngine Specifications engineEffects of Altitude and Heat Model18.30IN MM DimensionsPage Connecting the Ground InstallationGenerator Grounding Outdoor InstallationIndoor Installation PlacementGeneral information GeneratorControl Box Generator Components Components generatorThrottle Lever Regulates engine speed Load In Watts General Inspection Prior to Operation Ground Power ToolsExtension Cable Main Circuit BreakerSeason Before StartingEngine Oil Check Fuel CheckOperation Before Starting the EngineStarting the Engine Emergency Shutdown Stopping the Engine Normal ShutdownGenerators Storage Preparation for long term storageFirst Every MaintenanceWeekly MaintenanceEngine Air Cleaner DailyWiring Color Code Generator wiring diagramSymptom Possible Cause Solution TroubleshootingWeak in power Water in fuel system? Symptom Possible Problem Solution Explanation of Code in Remarks Column Qty Description Suggested Spare Parts5560983 and below Nameplate and decalsPart Name Generator assy Surge Abssorber Rotor AssyField Coil RectifierControl BOX assy AC Voltmeter Control BOXHEX.HEAD Bolt Control PanelPipe Frame assy Fuel Tank Pipe FrameWasher Rubber SuspensionHonda GX160K1EMA2/U1EMAN engine cyl. hd assy GASKET, Cylinder Head GUIDE, IN. Valve Over SizeGUIDE, IN. Valve CLIP, Valve GuideHonda GX160K1EMA2/U1EMAN engine cyl. barrel assy PIN, Governor Weight Switch ASSY, OIL LevelWEIGHT, Governor HOLDER, Govenor WeightHonda GX160K1EMA2/U1EMAN engine crankcase cvr. assy BOLT, Lange GASKET, Case CoverCAP, OIL Filler GASKET, OIL Filler CAPHonda GX160K1EMA2/U1EMAN engine Crankshaft assy Crankshaft Comp Honda GX160K1EMA2/U1EMAN engine Piston assy Ring SET, Piston ROD ASSY, ConnectingBOLT, Connecting ROD Ring SET, Piston STDHonda GX160K1EMA2/U1EMAN engine cAMshaft assy ROD, Push SPRING, Weight ReturnNUT, Pivot Adjusting Camshaft AssyHonda GX160K1EMA2/U1EMAN engine Recoil Starter assy GUIDE, Ratchet SCREW, SettingREEL, Recoil Starter RATCHET, StarterHonda GX160K1EMA2/U1EMAN engine FAN Cover assy PLATE, Side Alert & Lamp SPRING, Control AdjustingENGINE, Stop Switch COVER, FAN NH1 BlackHonda GX160K1EMA2/U1EMAN engine caRBURETOR assy Float SET GASKET, AIR CleanerGasket SET Valve SET, FloatHonda GX160K1EMA2/U1EMAN engine AIR Cleaner assy Cover AIR Cleaner ELEMENT, AIR CleanerSEPARATOR, AIR Cleaner Case COMP., AIR CleanerHonda GX160K1EMA2/U1EMAN engine Muffler assy Pipe COMP., EX Muffler CompPROTECTOR, Muffler Inner SEAL, Muffler ProtectorHonda GX160K1EMA2/U1EMAN engine Flywheel assy NUT, SPECIAL, 14MM FAN, CoolingPULLEY, Starter Flywheel LampHonda GX160K1EMA2/U1EMAN engine Ignition Coil assy CLAMPER, Cord CORD, Stop Switch 370 MMCoil ASSY., Ignition Coil ASSY., Lamp 12V25WHonda GX160K1EMA2/U1EMAN engine GOV. Control assy SPRING, Throttle Return ARM, GovernorROD, Governor SPRING, GovernorHonda GX160K1EMA2/U1EMAN engine Decal assy Mark Operator Caution Pictograph DECAL, AIR CleanerDECAL, Choke EMBLEM, 5.5 HPHonda GX160K1EMA2/U1EMAN engine Tool KIT BAG Tool Wrench COMP. Spark PlugHANDLE, BOX Wrench SapnnerFReigHT pOlicY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help