Multiquip DCA25USIXF, DCA25USI2XF Battery Cable Installation, Alternator, Wiring

Page 32

SETUP

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 37) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or START position. ALWAYS make sure that the ignition switch is in the STOP position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

NOTICE

If the battery cable is connected incorrectly, electrical damage to the generator will occur.Pay close attention to the polarity of the battery when connecting the battery.

CAUTION

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

Figure 37. Battery Connections

PAGE 32 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

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Contents Model DCA25USIXF Model DCA25USI2XF Diesel engine exhaust and some Proposition 65 WarningTable of Contents Parts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Generator Safety„ Always know the location of the nearest fire extinguisherEngine Safety Before servicing equipmentFuel Safety Towing Safety„ Never use fuel as a cleaning agent 3ECURE Portable Power Cables in Cable Tray with TIE wraps„ Never use gas piping as an electrical ground Electrical SafetyDevice. All installations should be Battery Safety Environmental SafetySpecifications Generator SpecificationsDimensions DimensionsDecals Generator DecalsDecals Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator Grounding Two auxilliary circuit breakers, 250V @50 amps General InformationFamiliarization Components Major ComponentsGenerator Control Panel Generator Control PanelEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel Output Terminal PanelTerminal legs Oand Ground are considered bonded grounds Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Connecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage Selector Switch Gauge READING/TERMINAL Panel ConnectionsGenerator OutputVoltages Maximum AmpsVoltage selector switch Reading VoltageThree-Phase Position Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug VoltagesVoltage Selector Switch 240/120V Single-Phase Position 3Ø 480/277 Output Terminal Lug VoltagesSetup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure ONLY! use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionMm when depressed with the thumb as shown below Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorStartup Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure Emergency Shut-down ProcedureShutdown Automatic Shut-down SystemMaintenance Cleaning the Fuel Strainer Feed Pump Strainer CleaningAir Removal Check Oil LevelTrailer Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Generator Wiring DiagramStarter does not run TroubleshootingEngine does not start Stuck? Generator Troubleshooting Page Xxxxx only Not Used on Sample Parts ListExplanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy Generator AssyBalancing Weight KIT Field AssyRectifier Surge AbsorberDCA25USIXF Control BOX Assy Control BOX ASSY. Dcausixf onlyDecal Terminal Symbol Control BOXCircuit BREAKER, 3P 60A Machine ScrewDCA25USIXF Control BOX Assy CHANGE-OVER SWITCH, Ammeter Water Temperature GaugeSWITCH, Panel Light Toothed WasherDCA25USI2XF Control BOX Assy Control BOX ASSY. DCAUSI2XF onlySelector Switch Switch BracketSwitch Cover CURRENTTRANSFORMER, 100/5ADCA25USI2XF Control BOX Assy Wire HARNESS, Generator DCA25USIXF Engine and Radiator Assy Engine and Radiator ASSY. Dcausixf onlyAIR Cleaner ELEMENT, AIR CleanerINDICATOR, AIR Cleaner BRACKET, AIR CleanerDCA25USIXF Engine and Radiator Assy UNIT, Water Temperature Drain JointPlug RingDCA25USI2XF Engine and Radiator Assy Engine and Radiator ASSY. DCAUSI2XF onlyENGINE, Isuzu BV-4LE2 DCA25USI2XF Engine and Radiator Assy M1316100603 Output Terminal Assy Output Terminal AssyTerminal Panel Output Terminal BoltTIE Screw Output WindowBattery Assy Battery AssyBattery Battery SheetBattery Band Battery Bolt SETDCA25USIXF Muffler Assy Muffler ASSY. DCA-25USIXF onlyM1332000002 810000 ~8101465M1332000012 M1335000103DCA25USI2XF Muffler Assy Muffler ASSY. DCA-25USI2XF onlyMuffler GasketStay Exhaust PipeFuel Tank Assy Fuel Tank AssyFuel Tank Fuel Tank CAPFuel Sender Unit Tank SupportDCA25USIXF Eclosure Assy Enclosure ASSY. DCA25USIXF onlyBase Acoustic SheetEnvironmental Tank Front FrameDCA25USIXF Eclosure Assy Rear Cover DuctRear Door Window PlateDCA25USIXF Eclosure Assy Fuel Leak Detected Switch Bracket StaySupport LEG BracketDCA25USI2XF Eclosure Assy Enclosure ASSY. DCA25USI2XF onlyCOVER, from Frame Front LouverDCA25USI2XF Eclosure Assy M1443302203 34A M1493305104M1443400103 35A M1493305204DCA25USI2XF Eclosure Assy Manual Holder CLAMP, Manual HolderRubber Seals Assy Rubber Seals Assy0229200790 03145005600229200630 0228901220Nameplate and Decals Assy Name Plate AssyDecal MQ POWER, DCA25USI2 Plate MQ PowerStripe Stripe WhisperwattTerms and Conditions of Sale Parts FreightpolicyPage HERE’S HOW to GET Help

DCA25USI2XF, DCA25USIXF specifications

Multiquip is a renowned name in the construction and industrial equipment sector, known for delivering high-performance generators that cater to various power needs. Two standout models in their lineup are the DCA25USIXF and DCA25USI2XF, both designed for reliability, efficiency, and versatility.

The Multiquip DCA25USIXF is a compact, industrial-grade diesel generator that delivers a powerful 25 kVA, making it ideal for construction sites, outdoor events, and emergency backup applications. This model is powered by a robust Yanmar diesel engine, which ensures high fuel efficiency and low emissions, adhering to stringent environmental standards. The DCA25USIXF features an advanced digital control panel, providing users with an intuitive interface for monitoring performance, voltage output, and operational status. Its sound-attenuated enclosure significantly reduces noise levels, making it suitable for use in noise-sensitive areas.

On the other hand, the DCA25USI2XF model takes power generation a step further by offering dual voltage capabilities, allowing users to switch between 120V and 240V outputs. This flexibility makes it highly versatile, catering to a broader range of tools and equipment. Like the DCA25USIXF, the DCA25USI2XF is also equipped with Yanmar’s reliable diesel engine, which contributes to its durability and long service life. Both models come with a heavy-duty frame to withstand tough conditions, ensuring durability on job sites.

The technology implemented in these generators includes automatic voltage regulation (AVR), which stabilizes voltage output, protecting sensitive equipment from power surges. Additionally, the generators feature a low oil shutdown system, which prevents engine damage by automatically shutting down the generator when oil levels are low. This protective measure not only enhances the longevity of the generator but also contributes to safer operation.

In terms of portability, both models are equipped with rugged wheels and a lifting eye, facilitating easy transportation to various job sites. With their combination of power, efficiency, and advanced features, the Multiquip DCA25USIXF and DCA25USI2XF generators are excellent choices for professionals seeking reliable power solutions in demanding environments. Whether for construction, events, or standby power, these generators deliver exceptional performance tailored to meet diverse needs.