Multiquip DCA25USIXF, DCA25USI2XF Troubleshooting, Engine does not start, Starter does not run

Page 46

TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the engine. If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 19. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

No fuel?

Replenish fuel.

 

 

 

 

Air in the fuel system?

Bleed system.

 

 

 

 

Water in the fuel system?

Remove water from fuel tank.

 

 

 

 

Fuel pipe clogged?

Clean fuel pipe.

 

 

 

 

Fuel filter clogged?

Clean or change fuel filter.

 

 

 

 

Excessively high viscosity of

 

 

fuel or engine oil at low

Use the specified fuel or engine oil.

 

temperature?

 

 

Fuel with low cetane number?

Use the specified fuel.

 

 

 

 

Fuel leak due to loose injection

Tighten nut.

 

pipe retaining nut?

 

 

Engine does not start.

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Fuel cam shaft worn?

Replace.

 

 

 

 

Injection nozzle clogged?

Clean injection nozzle.

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

 

 

 

 

Seizure of crankshaft, camshaft,

Repair or replace.

 

piston, cylinder liner or bearing?

 

 

 

 

 

 

Compression leak from

Replace head gasket, tighten cylinder head bolt, glow plug and

 

cylinder?

nozzle holder.

 

 

 

 

Improper valve timing?

Correct or replace timing gear.

 

 

 

 

Piston ring and liner worn?

Replace.

 

 

 

 

Excessive valve clearance?

Adjust.

 

 

 

Starter does not run.

Starter malfunctioning?

Repair or replace.

 

 

Wiring disconnected?

Connect wiring.

 

 

 

 

PAGE 46 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

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Contents Model DCA25USIXF Model DCA25USI2XF Diesel engine exhaust and some Proposition 65 WarningTable of Contents Parts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages„ Always know the location of the nearest General SafetyGenerator Safety fire extinguisherEngine Safety Before servicing equipment„ Never use fuel as a cleaning agent Fuel SafetyTowing Safety 3ECURE Portable Power Cables in Cable Tray with TIE wrapsDevice. All installations should be Electrical Safety„ Never use gas piping as an electrical ground Battery Safety Environmental SafetySpecifications Generator SpecificationsDimensions DimensionsDecals Generator DecalsDecals Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingFamiliarization General Information Two auxilliary circuit breakers, 250V @50 amps Components Major ComponentsGenerator Control Panel Generator Control PanelEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableTerminal legs Oand Ground are considered bonded grounds Output Terminal PanelOutput Terminal Panel Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Connecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator OutputVoltages Voltage Selector SwitchGauge READING/TERMINAL Panel Connections Maximum AmpsVoltage selector switch Reading VoltageUvwo Terminal Output Voltages Three-Phase PositionOutput Terminal Panel Connections 3Ø 240/139 Output Terminal Lug VoltagesVoltage Selector Switch 240/120V Single-Phase Position 3Ø 480/277 Output Terminal Lug VoltagesLubrication Oil SetupCircuit Breakers Fuel CheckRefueling Procedure ONLY! use #2 diesel fuel when refuelingMm when depressed with the thumb as shown below Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions StartupBefore Starting Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Shutdown Normal Shut-down ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemMaintenance Air Removal Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Check Oil LevelBrakes Trailer MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Generator Wiring DiagramEngine does not start TroubleshootingStarter does not run Stuck? Generator Troubleshooting Page Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on Suggested Spare Parts Qty DescriptionGenerator Assy Generator AssyRectifier Balancing Weight KITField Assy Surge AbsorberDCA25USIXF Control BOX Assy Control BOX ASSY. Dcausixf onlyCircuit BREAKER, 3P 60A Decal Terminal SymbolControl BOX Machine ScrewDCA25USIXF Control BOX Assy SWITCH, Panel Light CHANGE-OVER SWITCH, AmmeterWater Temperature Gauge Toothed WasherDCA25USI2XF Control BOX Assy Control BOX ASSY. DCAUSI2XF onlySwitch Cover Selector SwitchSwitch Bracket CURRENTTRANSFORMER, 100/5ADCA25USI2XF Control BOX Assy Wire HARNESS, Generator DCA25USIXF Engine and Radiator Assy Engine and Radiator ASSY. Dcausixf onlyINDICATOR, AIR Cleaner AIR CleanerELEMENT, AIR Cleaner BRACKET, AIR CleanerDCA25USIXF Engine and Radiator Assy Plug UNIT, Water TemperatureDrain Joint RingDCA25USI2XF Engine and Radiator Assy Engine and Radiator ASSY. DCAUSI2XF onlyENGINE, Isuzu BV-4LE2 DCA25USI2XF Engine and Radiator Assy M1316100603 Output Terminal Assy Output Terminal AssyTIE Screw Terminal PanelOutput Terminal Bolt Output WindowBattery Assy Battery AssyBattery Band BatteryBattery Sheet Battery Bolt SETDCA25USIXF Muffler Assy Muffler ASSY. DCA-25USIXF onlyM1332000012 M1332000002810000 ~8101465 M1335000103DCA25USI2XF Muffler Assy Muffler ASSY. DCA-25USI2XF onlyStay MufflerGasket Exhaust PipeFuel Tank Assy Fuel Tank AssyFuel Sender Unit Fuel TankFuel Tank CAP Tank SupportDCA25USIXF Eclosure Assy Enclosure ASSY. DCA25USIXF onlyEnvironmental Tank BaseAcoustic Sheet Front FrameDCA25USIXF Eclosure Assy Rear Door Rear CoverDuct Window PlateDCA25USIXF Eclosure Assy Support LEG Fuel Leak Detected SwitchBracket Stay BracketDCA25USI2XF Eclosure Assy Enclosure ASSY. DCA25USI2XF onlyCOVER, from Frame Front LouverDCA25USI2XF Eclosure Assy M1443400103 M144330220334A M1493305104 35A M1493305204DCA25USI2XF Eclosure Assy Manual Holder CLAMP, Manual HolderRubber Seals Assy Rubber Seals Assy0229200630 02292007900314500560 0228901220Nameplate and Decals Assy Name Plate AssyStripe Decal MQ POWER, DCA25USI2Plate MQ Power Stripe WhisperwattTerms and Conditions of Sale Parts FreightpolicyPage HERE’S HOW to GET Help

DCA25USI2XF, DCA25USIXF specifications

Multiquip is a renowned name in the construction and industrial equipment sector, known for delivering high-performance generators that cater to various power needs. Two standout models in their lineup are the DCA25USIXF and DCA25USI2XF, both designed for reliability, efficiency, and versatility.

The Multiquip DCA25USIXF is a compact, industrial-grade diesel generator that delivers a powerful 25 kVA, making it ideal for construction sites, outdoor events, and emergency backup applications. This model is powered by a robust Yanmar diesel engine, which ensures high fuel efficiency and low emissions, adhering to stringent environmental standards. The DCA25USIXF features an advanced digital control panel, providing users with an intuitive interface for monitoring performance, voltage output, and operational status. Its sound-attenuated enclosure significantly reduces noise levels, making it suitable for use in noise-sensitive areas.

On the other hand, the DCA25USI2XF model takes power generation a step further by offering dual voltage capabilities, allowing users to switch between 120V and 240V outputs. This flexibility makes it highly versatile, catering to a broader range of tools and equipment. Like the DCA25USIXF, the DCA25USI2XF is also equipped with Yanmar’s reliable diesel engine, which contributes to its durability and long service life. Both models come with a heavy-duty frame to withstand tough conditions, ensuring durability on job sites.

The technology implemented in these generators includes automatic voltage regulation (AVR), which stabilizes voltage output, protecting sensitive equipment from power surges. Additionally, the generators feature a low oil shutdown system, which prevents engine damage by automatically shutting down the generator when oil levels are low. This protective measure not only enhances the longevity of the generator but also contributes to safer operation.

In terms of portability, both models are equipped with rugged wheels and a lifting eye, facilitating easy transportation to various job sites. With their combination of power, efficiency, and advanced features, the Multiquip DCA25USIXF and DCA25USI2XF generators are excellent choices for professionals seeking reliable power solutions in demanding environments. Whether for construction, events, or standby power, these generators deliver exceptional performance tailored to meet diverse needs.