Multiquip DCA25USIXF Air Removal, Cleaning the Fuel Strainer, Check Oil Level, Generator Storage

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MAINTENANCE

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.

To restart after running out of fuel, turn the switch to the ON position for 15-30 seconds. Try again, if needed.This unit is equipped with an automatic air bleeding system.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 30.

Replacing Oil Filter

Detach the oil filter by loosening center bolt and remove the element together with the filter body.

Apply a film of oil to the gasket for the cartridge.

Install the filter body together with the element and fix them by tightening the center bolt.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 400 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

Feed Pump Strainer Cleaning

The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil.

Flushing Out Radiator and Replacing Coolant

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant.Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed.DO NOT clean radiator core with any objects, such as a screwdriver.

Tighten both cocks and replace the overflow tank.

Replace with coolant (Table 12 for correct mixture).

Close radiator cap tightly.

CAUTION

Allow engine to cool when flushing out radiator.Flushing the radiator while hot could cause serious burns from water or steam.

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on block so tires do touch the ground or remove tires.

PAGE 38 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

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Contents Model DCA25USIXF Model DCA25USI2XF Diesel engine exhaust and some Proposition 65 WarningTable of Contents Parts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages„ Always know the location of the nearest General SafetyGenerator Safety fire extinguisherEngine Safety Before servicing equipment„ Never use fuel as a cleaning agent Fuel SafetyTowing Safety 3ECURE Portable Power Cables in Cable Tray with TIE wraps„ Never use gas piping as an electrical ground Electrical SafetyDevice. All installations should be Battery Safety Environmental SafetySpecifications Generator SpecificationsDimensions DimensionsDecals Generator DecalsDecals Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator Grounding Two auxilliary circuit breakers, 250V @50 amps General InformationFamiliarization Components Major ComponentsGenerator Control Panel Generator Control PanelEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableTerminal legs Oand Ground are considered bonded grounds Output Terminal PanelOutput Terminal Panel Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Connecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Generator OutputVoltages Voltage Selector SwitchGauge READING/TERMINAL Panel Connections Maximum AmpsVoltage selector switch Reading VoltageUvwo Terminal Output Voltages Three-Phase PositionOutput Terminal Panel Connections 3Ø 240/139 Output Terminal Lug VoltagesVoltage Selector Switch 240/120V Single-Phase Position 3Ø 480/277 Output Terminal Lug VoltagesLubrication Oil SetupCircuit Breakers Fuel CheckRefueling Procedure ONLY! use #2 diesel fuel when refuelingMm when depressed with the thumb as shown below Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions StartupBefore Starting Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Shutdown Normal Shut-down ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemMaintenance Air Removal Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Check Oil LevelBrakes Trailer MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Generator Wiring DiagramStarter does not run TroubleshootingEngine does not start Stuck? Generator Troubleshooting Page Xxxxx only Not Used on Sample Parts ListExplanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy Generator AssyRectifier Balancing Weight KITField Assy Surge AbsorberDCA25USIXF Control BOX Assy Control BOX ASSY. Dcausixf onlyCircuit BREAKER, 3P 60A Decal Terminal SymbolControl BOX Machine ScrewDCA25USIXF Control BOX Assy SWITCH, Panel Light CHANGE-OVER SWITCH, AmmeterWater Temperature Gauge Toothed WasherDCA25USI2XF Control BOX Assy Control BOX ASSY. DCAUSI2XF onlySwitch Cover Selector SwitchSwitch Bracket CURRENTTRANSFORMER, 100/5ADCA25USI2XF Control BOX Assy Wire HARNESS, Generator DCA25USIXF Engine and Radiator Assy Engine and Radiator ASSY. Dcausixf onlyINDICATOR, AIR Cleaner AIR CleanerELEMENT, AIR Cleaner BRACKET, AIR CleanerDCA25USIXF Engine and Radiator Assy Plug UNIT, Water TemperatureDrain Joint RingDCA25USI2XF Engine and Radiator Assy Engine and Radiator ASSY. DCAUSI2XF onlyENGINE, Isuzu BV-4LE2 DCA25USI2XF Engine and Radiator Assy M1316100603 Output Terminal Assy Output Terminal AssyTIE Screw Terminal PanelOutput Terminal Bolt Output WindowBattery Assy Battery AssyBattery Band BatteryBattery Sheet Battery Bolt SETDCA25USIXF Muffler Assy Muffler ASSY. DCA-25USIXF onlyM1332000012 M1332000002810000 ~8101465 M1335000103DCA25USI2XF Muffler Assy Muffler ASSY. DCA-25USI2XF onlyStay MufflerGasket Exhaust PipeFuel Tank Assy Fuel Tank AssyFuel Sender Unit Fuel TankFuel Tank CAP Tank SupportDCA25USIXF Eclosure Assy Enclosure ASSY. DCA25USIXF onlyEnvironmental Tank BaseAcoustic Sheet Front FrameDCA25USIXF Eclosure Assy Rear Door Rear CoverDuct Window PlateDCA25USIXF Eclosure Assy Support LEG Fuel Leak Detected SwitchBracket Stay BracketDCA25USI2XF Eclosure Assy Enclosure ASSY. DCA25USI2XF onlyCOVER, from Frame Front LouverDCA25USI2XF Eclosure Assy M1443400103 M144330220334A M1493305104 35A M1493305204DCA25USI2XF Eclosure Assy Manual Holder CLAMP, Manual HolderRubber Seals Assy Rubber Seals Assy0229200630 02292007900314500560 0228901220Nameplate and Decals Assy Name Plate AssyStripe Decal MQ POWER, DCA25USI2Plate MQ Power Stripe WhisperwattTerms and Conditions of Sale Parts FreightpolicyPage HERE’S HOW to GET Help

DCA25USI2XF, DCA25USIXF specifications

Multiquip is a renowned name in the construction and industrial equipment sector, known for delivering high-performance generators that cater to various power needs. Two standout models in their lineup are the DCA25USIXF and DCA25USI2XF, both designed for reliability, efficiency, and versatility.

The Multiquip DCA25USIXF is a compact, industrial-grade diesel generator that delivers a powerful 25 kVA, making it ideal for construction sites, outdoor events, and emergency backup applications. This model is powered by a robust Yanmar diesel engine, which ensures high fuel efficiency and low emissions, adhering to stringent environmental standards. The DCA25USIXF features an advanced digital control panel, providing users with an intuitive interface for monitoring performance, voltage output, and operational status. Its sound-attenuated enclosure significantly reduces noise levels, making it suitable for use in noise-sensitive areas.

On the other hand, the DCA25USI2XF model takes power generation a step further by offering dual voltage capabilities, allowing users to switch between 120V and 240V outputs. This flexibility makes it highly versatile, catering to a broader range of tools and equipment. Like the DCA25USIXF, the DCA25USI2XF is also equipped with Yanmar’s reliable diesel engine, which contributes to its durability and long service life. Both models come with a heavy-duty frame to withstand tough conditions, ensuring durability on job sites.

The technology implemented in these generators includes automatic voltage regulation (AVR), which stabilizes voltage output, protecting sensitive equipment from power surges. Additionally, the generators feature a low oil shutdown system, which prevents engine damage by automatically shutting down the generator when oil levels are low. This protective measure not only enhances the longevity of the generator but also contributes to safer operation.

In terms of portability, both models are equipped with rugged wheels and a lifting eye, facilitating easy transportation to various job sites. With their combination of power, efficiency, and advanced features, the Multiquip DCA25USIXF and DCA25USI2XF generators are excellent choices for professionals seeking reliable power solutions in demanding environments. Whether for construction, events, or standby power, these generators deliver exceptional performance tailored to meet diverse needs.