Multiquip DCA25USI2XF, DCA25USIXF operation manual Engine Safety, Before servicing equipment

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SAFETY INFORMATION

ENGINE SAFETY

DANGER

„The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

„The engine of this equipment requires an adequate free flow of cooling air. NEVER

operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause injury to people and property and serious damage to the equipment or engine.

WARNING

„DO NOT place hands or fingers inside engine compartment when engine is running.

„NEVER operate the engine with heat shields or guards removed.

„Keep fingers, hands hair and clothing away from all moving parts to prevent injury.

„ DO NOT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.

„DO NOT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.

„DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.

CAUTION

„NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE

„NEVER run engine without an air filter or with a dirty air filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.

„NEVER tamper with the factory settings of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

„Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without sufficient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce the operating performance.

In order for a diesel engine to operate at peak efficiency, it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

„State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 7

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Contents Model DCA25USIXF Model DCA25USI2XF Proposition 65 Warning Diesel engine exhaust and someTable of Contents Ordering parts has never been easier Parts Ordering ProceduresSafety Messages Safety Informationfire extinguisher General SafetyGenerator Safety „ Always know the location of the nearestBefore servicing equipment Engine Safety3ECURE Portable Power Cables in Cable Tray with TIE wraps Fuel SafetyTowing Safety „ Never use fuel as a cleaning agentDevice. All installations should be Electrical Safety„ Never use gas piping as an electrical ground Environmental Safety Battery SafetyGenerator Specifications SpecificationsDimensions DimensionsGenerator Decals DecalsDecals Typical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingFamiliarization General Information Two auxilliary circuit breakers, 250V @50 amps Major Components ComponentsGenerator Control Panel Generator Control PanelFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelOutput Terminal Familiarization Output Terminal PanelOutput Terminal Panel Terminal legs Oand Ground are considered bonded groundsF.C.I. Receptacle 120VAC Gfci ReceptaclesConnecting Loads Over Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Maximum Amps Voltage Selector SwitchGauge READING/TERMINAL Panel Connections Generator OutputVoltagesReading Voltage Voltage selector switch3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 480/277 Output Terminal Lug Voltages Voltage Selector Switch 240/120V Single-Phase PositionFuel Check SetupCircuit Breakers Lubrication OilONLY! use #2 diesel fuel when refueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Mm when depressed with the thumb as shown belowAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel StartupBefore Starting Engines exhaust contains harmful emissionsIgnition Switch Start Position Oil Pressure Gauge Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure ShutdownMaintenance Check Oil Level Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Air RemovalCheck the wheel and drum for free rotation Trailer MaintenanceBrake Adjustment BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Generator Wiring DiagramEngine does not start TroubleshootingStarter does not run Stuck? Generator Troubleshooting Page Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on Qty Description Suggested Spare PartsGenerator Assy Generator AssySurge Absorber Balancing Weight KITField Assy RectifierControl BOX ASSY. Dcausixf only DCA25USIXF Control BOX AssyMachine Screw Decal Terminal SymbolControl BOX Circuit BREAKER, 3P 60ADCA25USIXF Control BOX Assy Toothed Washer CHANGE-OVER SWITCH, AmmeterWater Temperature Gauge SWITCH, Panel LightControl BOX ASSY. DCAUSI2XF only DCA25USI2XF Control BOX AssyCURRENTTRANSFORMER, 100/5A Selector SwitchSwitch Bracket Switch CoverDCA25USI2XF Control BOX Assy Wire HARNESS, Generator Engine and Radiator ASSY. Dcausixf only DCA25USIXF Engine and Radiator AssyBRACKET, AIR Cleaner AIR CleanerELEMENT, AIR Cleaner INDICATOR, AIR CleanerDCA25USIXF Engine and Radiator Assy Ring UNIT, Water TemperatureDrain Joint PlugEngine and Radiator ASSY. DCAUSI2XF only DCA25USI2XF Engine and Radiator AssyENGINE, Isuzu BV-4LE2 DCA25USI2XF Engine and Radiator Assy M1316100603 Output Terminal Assy Output Terminal AssyOutput Window Terminal PanelOutput Terminal Bolt TIE ScrewBattery Assy Battery AssyBattery Bolt SET BatteryBattery Sheet Battery BandMuffler ASSY. DCA-25USIXF only DCA25USIXF Muffler AssyM1335000103 M1332000002810000 ~8101465 M1332000012Muffler ASSY. DCA-25USI2XF only DCA25USI2XF Muffler AssyExhaust Pipe MufflerGasket StayFuel Tank Assy Fuel Tank AssyTank Support Fuel TankFuel Tank CAP Fuel Sender UnitEnclosure ASSY. DCA25USIXF only DCA25USIXF Eclosure AssyFront Frame BaseAcoustic Sheet Environmental TankDCA25USIXF Eclosure Assy Window Plate Rear CoverDuct Rear DoorDCA25USIXF Eclosure Assy Bracket Fuel Leak Detected SwitchBracket Stay Support LEGEnclosure ASSY. DCA25USI2XF only DCA25USI2XF Eclosure AssyFront Louver COVER, from FrameDCA25USI2XF Eclosure Assy 35A M1493305204 M144330220334A M1493305104 M1443400103DCA25USI2XF Eclosure Assy CLAMP, Manual Holder Manual HolderRubber Seals Assy Rubber Seals Assy0228901220 02292007900314500560 0229200630Name Plate Assy Nameplate and Decals AssyStripe Whisperwatt Decal MQ POWER, DCA25USI2Plate MQ Power StripeFreightpolicy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help

DCA25USI2XF, DCA25USIXF specifications

Multiquip is a renowned name in the construction and industrial equipment sector, known for delivering high-performance generators that cater to various power needs. Two standout models in their lineup are the DCA25USIXF and DCA25USI2XF, both designed for reliability, efficiency, and versatility.

The Multiquip DCA25USIXF is a compact, industrial-grade diesel generator that delivers a powerful 25 kVA, making it ideal for construction sites, outdoor events, and emergency backup applications. This model is powered by a robust Yanmar diesel engine, which ensures high fuel efficiency and low emissions, adhering to stringent environmental standards. The DCA25USIXF features an advanced digital control panel, providing users with an intuitive interface for monitoring performance, voltage output, and operational status. Its sound-attenuated enclosure significantly reduces noise levels, making it suitable for use in noise-sensitive areas.

On the other hand, the DCA25USI2XF model takes power generation a step further by offering dual voltage capabilities, allowing users to switch between 120V and 240V outputs. This flexibility makes it highly versatile, catering to a broader range of tools and equipment. Like the DCA25USIXF, the DCA25USI2XF is also equipped with Yanmar’s reliable diesel engine, which contributes to its durability and long service life. Both models come with a heavy-duty frame to withstand tough conditions, ensuring durability on job sites.

The technology implemented in these generators includes automatic voltage regulation (AVR), which stabilizes voltage output, protecting sensitive equipment from power surges. Additionally, the generators feature a low oil shutdown system, which prevents engine damage by automatically shutting down the generator when oil levels are low. This protective measure not only enhances the longevity of the generator but also contributes to safer operation.

In terms of portability, both models are equipped with rugged wheels and a lifting eye, facilitating easy transportation to various job sites. With their combination of power, efficiency, and advanced features, the Multiquip DCA25USIXF and DCA25USI2XF generators are excellent choices for professionals seeking reliable power solutions in demanding environments. Whether for construction, events, or standby power, these generators deliver exceptional performance tailored to meet diverse needs.